500kg/h squander EPS EPE XPS foamed plastic bales pelletizing granulation device recycling line
The ACS collection compacting and pelletizing technique brings together purpose of crushing, compacting, plasticization and pelletizing into one line, used in the plastics recycling and pelletizing procedure. ACS method is a dependable and efficiency remedy for plastic film, raffia, filament, bags, woven bags and foaming components re-pelletizing.
Closing products developed by ACS technique are in the type of pellets/ granules, which can be immediately place into the generation line for movie blowing, pipe extrusion and plastic injection, and many others.
Specification:
Model Identify | ACS collection |
Recycling Content | HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, Personal computer, PS, PU, EPS |
Closing Item Shape | Pellets/ Granules |
System Composition | Belt conveyor, Compactor, Single screw extruder, Display changer, Reducing/Pelletizing device, Water cooling unit, Dewatering part, Air conveying device, Silo, CZPTtric manage cupboard. |
Output Variety | 160kg/h-1200kg/h |
Feeding Device | Belt conveyor (CZPT), Rolls hauling off gadget (Optional) |
Compactor Quantity | 300 Liters-1400 Liters |
CZPT Diameter | 80mm-180mm (CZPT) |
CZPT materials | 38CrMoAlA nitride metal( SACM-645), bimatellic (optional) |
L/D | 34/1, 36/one (dependent on functions of recycles) |
Barrel’s Heating | Ceramic heaters |
Barrel’s CZPT | Admirer |
Vacuum Degassing | Double vented degassing (Normal) |
Pelletizing Variety | H2o-ring/die-experience very hot pelletizing |
Voltage Regular | Depending on project’s place |
Optional Gadgets | Metallic detector, rolls hauling off unit, micro feeder for masterbatch, additives, chiller, and so on. |
Shipping and delivery Time | Normally sixty doing work days. |
Warranty | 13 months from the day of B/L. |
CZPT Service | Task design, suggestion on manufacturing unit building, set up and commissioning. |
Functioning approach of ACS Collection compacting and pelletizing technique
1. Feeding: as CZPT style, plastic scraps such as movie, filament, raffia are conveyed into the compacting area by the belt conveyor. Roll hauling off unit as optional feeding technique. With ABB inverter. Feeding speed is completely automatic primarily based on how full the compactor’s area is. Metal detector can be blended with belt conveyor, and can interlock with manage method, to warn and quit the system, in scenario that metallic is found in feeding area.
2. Crushing and compacting: the rotatory blades of compactor will reduce up incoming scraps. Frictional warmth which triggered by large velocity rotatory blades will warmth and make scraps shrink just below their agglomerating stage. Optimum designed information composition compacts the content and directs it into extruder screw. Crushing, drying and compacting the materials enables a fast and secure feeding from the compactor immediately into the extruder.
3. CZPTization and degassing: A specialized one screw extruder utilized to carefully melt the pre-compacted materials. The plastic scraps will be well melted, plasticized in a 32 to 34D processing part. With double-zone vacuum degassing technique, volatiles such as low molecular and dampness will be taken out proficiently, specially appropriate for heavy printed movie and substance with some drinking water articles.
4. CZPT filtration: a regular one-plate/ piston double-station monitor changer or non-end double-plate/ piston four-station can be set up on head of extruder to existing important filtration performance. The specifications on the filter technology rely intensely on the top quality of the enter materials as effectively as the prepared use of granules.
COLUMN Variety for EPS.
5. Pelletizing: die-face h2o-ring pelletizing system is the CZPT granulating technique in ACS system. Self-altering pelletizing head for the very best granulate top quality and extended uptime thanks to persistently appropriate blades pressure. Rotary speed of rotatory blades is computerized dependent on soften extruding stress. CZPT dewatering vibration sieve combining with horizontal-sort centrifugal dewatering existing substantial efficiency dried pellets.
Principal technical parameter:
Model | Information of compactor | Information of single screw extruder | Output ability(kg/h) | |||
Efficiency quantity(Liter) | Motor power(Kw) | Diameter of screw(mm) | L/D | Motor electricity(Kw) | ||
ACS300/eighty | 300 | 37 | 80 | 36 | forty five/55 | a hundred and sixty-220 |
ACS500/one hundred | five hundred | 55 | a hundred | 36 | 90/one hundred ten | 300-380 |
ACS800/120 | 800 | ninety | one hundred twenty | 36 | 132 | 450-480 |
ACS1000/140 | 1000 | 110 | one hundred forty | 36 | a hundred and sixty/185 | five hundred-650 |
ACS1200/one hundred sixty | 1200 | 132 | one hundred sixty | 34 | 220/250 | 800-a thousand |
ACS1400/one hundred eighty | 1400 | 315 | 180 | 34 | 315 | 1000-1200 |
Positive aspects of ACS compacting and pelletizing method
one.Merge crushing, compacting and pelletizing steps in a single method, less-labor expense.
two.Increased effectiveness feeding, ideal to movie, filament, raffia, foaming resources.
three.Greater output and lower strength usage.