Product Description
| Model | Suction capacity (L/S) |
Limit vacuum (≤Pa) |
Speed (rpm) |
Motor Power (kw) |
Inlet Dia. (mm) |
Outlet Dia. (mm) |
Weight (Kg) |
Recommended backing pump model |
| ZJ-70 | 70 | 6×10-2 | 2780 | 1.5 | 80 | 50 | 87 | 2X-8 |
| ZJB-70 | 5×10-2 | 100 | ||||||
| ZJ-150A | 150 | 6×10-2 | 2900 | 3 | 100 | 100 | 198 | 2X-15 |
| ZJB-150 | 5×10-2 | 215 | ||||||
| ZJ-300 | 300 | 6×10-2 | 1450 | 4 | 150 | 150 | 490 | 2X-30A |
| ZJB-300 | 5×10-2 | 480 | ||||||
| ZJ-600 | 600 | 6×10-2 | 2900 | 5.5 | 150 | 150 | 490 | 2X-70A |
| ZJB-600 | 5×10-2 | 503 | ||||||
| ZJ-1200A | 1200 | 6×10-2 | 1450 | 11 | 300 | 300 | 1550 | 2X-70A (2sets) |
| ZJB-1200 | 5×10-2 | 250 | 250 | 1580 |
JZB Roots vacuum pump
1. Construction features and working principle of the pump:
Model ZJ Mechanical Booster Pump, also known as a Roots pump, is a volumetric pump.
It employs a pair of rotors, identical and in 8-figure with certain clearance between them
in the pump housing, rotating at the same speed in opposite directions to perform
function of suction and discharge of gas. The 2 rotors are supported by rolling bearings
in the end covers of the pump, rotating at high speed and are kept at a
fixed relative position by a pair of timing gears. The end clearance between rotors and
end covers are fixed by adjustable metal shims between the bearing housings and the
end cover at the fixed end, which ensures one-direction expansion of the rotor when
temperature rises during its operation.
Four sets of inner seals (also known as piston ring) in the 2 end covers prevent lube oil
entering into the pump housing. The shaft seal at the front-end cover, also called as
framework oil seal or shaft seal, prevents leakage of air into the pump housing.
In order to reduce temperature of the pump, all models of pumps (expect the two
smallest models) are equipped with a gearbox cooler and front-end cover cooler.
Power is transmitted through a coupling or V-belt from the motor to the driving shaft of
the pump and then through synchronizing gears to the driven shaft
Product’s Application
Product Display
Company Power
FAQ
1.Q:Are you a manufacturer or trading company?
A: We are a professional vacuum pump manufacturer with over 32 year experience. We have 2 factories now which cover more than 33333 square meters,we have rich experience in CHINAMFG liquid industry , Welcome to visit our factory at your time.
2.Q:Do you have minimum order quantity request?
A: for spare parts we have no MOQ,but for whole set equipment of course 1 set is the minimum.
3.Q:Do you have certificates?
A: Yes, we have CE, ISO,SGS.etc. certificates.
5.Q:How to pay?
A:T/T and Alibaba Payment is acceptable.
6.Q:How to pack the products?
A: We use standard export package. If you have special package requirements, we will pack as you required, but the fees will be paid by customers.
7.Q: What about your delivery time?
A: It depends on your pump quantity. Generally 15 days after we receive the prepayment. We will confirm you again when we start to produce.
8.Q:How to install after the equipment arriving destination?
A: We will sent the operating instruction with goods to you.Please strictly follow the instructions for installation
9.Q: How long does your product quality warranty last?
A: 12 months for all our products against any non-artificial quality problem since the product leave our factory.
10.Q: What will you do with quality complaint?
A: We have a complete set of microcomputer controlled testing system(All products are subject to tested before delivery. No product that failed performance test leaves our factory.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Warranty: | 12 Months |
|---|---|
| Oil or Not: | Oil |
| Structure: | Singel Stage |
| Exhauster Method: | Roots Vacuum Pump |
| Vacuum Degree: | Low Vacuum |
| Work Function: | Mainsuction Pump |
| Customization: |
Available
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Can Vacuum Pumps Be Used in the Automotive Industry?
Yes, vacuum pumps are widely used in the automotive industry for various applications. Here’s a detailed explanation:
The automotive industry relies on vacuum pumps for several critical functions and systems within vehicles. Vacuum pumps play a crucial role in enhancing performance, improving fuel efficiency, and enabling the operation of various automotive systems. Here are some key applications of vacuum pumps in the automotive industry:
1. Brake Systems: Vacuum pumps are commonly used in vacuum-assisted brake systems, also known as power brakes. These systems utilize vacuum pressure to amplify the force applied by the driver to the brake pedal, making braking more efficient and responsive. Vacuum pumps help generate the required vacuum for power brake assistance, ensuring reliable and consistent braking performance.
2. Emission Control Systems: Vacuum pumps are integral components of emission control systems in vehicles. They assist in operating components such as the Exhaust Gas Recirculation (EGR) valve and the Evaporative Emission Control (EVAP) system. Vacuum pumps help create the necessary vacuum conditions for proper functioning of these systems, reducing harmful emissions and improving overall environmental performance.
3. HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) systems in vehicles often utilize vacuum pumps for various functions. Vacuum pumps help control the vacuum-operated actuators that regulate the direction, temperature, and airflow of the HVAC system. They ensure efficient operation and precise control of the vehicle’s interior climate control system.
4. Turbocharger and Supercharger Systems: In performance-oriented vehicles, turbocharger and supercharger systems are used to increase engine power and efficiency. Vacuum pumps play a role in these systems by providing vacuum pressure for actuating wastegates, blow-off valves, and other control mechanisms. These components help regulate the boost pressure and ensure optimal performance of the forced induction system.
5. Fuel Delivery Systems: Vacuum pumps are employed in certain types of fuel delivery systems, such as mechanical fuel pumps. These pumps utilize vacuum pressure to draw fuel from the fuel tank and deliver it to the engine. While mechanical fuel pumps are less commonly used in modern vehicles, vacuum pumps are still found in some specialized applications.
6. Engine Management Systems: Vacuum pumps are utilized in engine management systems for various functions. They assist in operating components such as vacuum-operated actuators, vacuum reservoirs, and vacuum sensors. These components play a role in engine performance, emissions control, and overall system functionality.
7. Fluid Control Systems: Vacuum pumps are used in fluid control systems within vehicles, such as power steering systems. Vacuum-assisted power steering systems utilize vacuum pressure to assist the driver in steering, reducing the effort required. Vacuum pumps provide the necessary vacuum for power steering assistance, enhancing maneuverability and driver comfort.
8. Diagnostic and Testing Equipment: Vacuum pumps are also utilized in automotive diagnostic and testing equipment. These pumps create vacuum conditions necessary for testing and diagnosing various vehicle systems, such as intake manifold leaks, brake system integrity, and vacuum-operated components.
It’s important to note that different types of vacuum pumps may be used depending on the specific automotive application. Common vacuum pump technologies in the automotive industry include diaphragm pumps, rotary vane pumps, and electric vacuum pumps.
In summary, vacuum pumps have numerous applications in the automotive industry, ranging from brake systems and emission control to HVAC systems and engine management. They contribute to improved safety, fuel efficiency, environmental performance, and overall vehicle functionality.
What Is the Role of Vacuum Pumps in Pharmaceutical Manufacturing?
Vacuum pumps play a crucial role in various aspects of pharmaceutical manufacturing. Here’s a detailed explanation:
Vacuum pumps are extensively used in pharmaceutical manufacturing processes to support a range of critical operations. Some of the key roles of vacuum pumps in pharmaceutical manufacturing include:
1. Drying and Evaporation: Vacuum pumps are employed in drying and evaporation processes within the pharmaceutical industry. They facilitate the removal of moisture or solvents from pharmaceutical products or intermediates. Vacuum drying chambers or evaporators utilize vacuum pumps to create low-pressure conditions, which lower the boiling points of liquids, allowing them to evaporate at lower temperatures. By applying vacuum, moisture or solvents can be efficiently removed from substances such as active pharmaceutical ingredients (APIs), granules, powders, or coatings, ensuring the desired product quality and stability.
2. Filtration and Filtrate Recovery: Vacuum pumps are used in filtration processes for the separation of solid-liquid mixtures. Vacuum filtration systems typically employ a filter medium, such as filter paper or membranes, to retain solids while allowing the liquid portion to pass through. By applying vacuum to the filtration apparatus, the liquid is drawn through the filter medium, leaving behind the solids. Vacuum pumps facilitate efficient filtration, speeding up the process and improving product quality. Additionally, vacuum pumps can aid in filtrate recovery by collecting and transferring the filtrate for further processing or reuse.
3. Distillation and Purification: Vacuum pumps are essential in distillation and purification processes within the pharmaceutical industry. Distillation involves the separation of liquid mixtures based on their different boiling points. By creating a vacuum environment, vacuum pumps lower the boiling points of the components, allowing them to vaporize and separate more easily. This enables efficient separation and purification of pharmaceutical compounds, including the removal of impurities or the isolation of specific components. Vacuum pumps are utilized in various distillation setups, such as rotary evaporators or thin film evaporators, to achieve precise control over the distillation conditions.
4. Freeze Drying (Lyophilization): Vacuum pumps are integral to the freeze drying process, also known as lyophilization. Lyophilization is a dehydration technique that involves the removal of water or solvents from pharmaceutical products while preserving their structure and integrity. Vacuum pumps create a low-pressure environment in freeze drying chambers, allowing the frozen product to undergo sublimation. During sublimation, the frozen water or solvent directly transitions from the solid phase to the vapor phase, bypassing the liquid phase. Vacuum pumps facilitate efficient and controlled sublimation, leading to the production of stable, shelf-stable pharmaceutical products with extended shelf life.
5. Tablet and Capsule Manufacturing: Vacuum pumps are utilized in tablet and capsule manufacturing processes. They are involved in the creation of vacuum within tablet presses or capsule filling machines. By applying vacuum, the air is removed from the die cavity or capsule cavity, allowing for the precise filling of powders or granules. Vacuum pumps contribute to the production of uniform and well-formed tablets or capsules by ensuring accurate dosing and minimizing air entrapment, which can affect the final product quality.
6. Sterilization and Decontamination: Vacuum pumps are employed in sterilization and decontamination processes within the pharmaceutical industry. Autoclaves and sterilizers utilize vacuum pumps to create a vacuum environment before introducing steam or chemical sterilants. By removing air or gases from the chamber, vacuum pumps assist in achieving effective sterilization or decontamination by enhancing the penetration and distribution of sterilants. Vacuum pumps also aid in the removal of sterilants and residues after the sterilization process is complete.
It’s important to note that different types of vacuum pumps, such as rotary vane pumps, dry screw pumps, or liquid ring pumps, may be utilized in pharmaceutical manufacturing depending on the specific requirements of the process and the compatibility with pharmaceutical products.
In summary, vacuum pumps play a vital role in various stages of pharmaceutical manufacturing, including drying and evaporation, filtration and filtrate recovery, distillation and purification, freeze drying (lyophilization), tablet and capsule manufacturing, as well as sterilization and decontamination. By enabling efficient and controlled processes, vacuum pumps contribute to the production of high-quality pharmaceutical products, ensuring the desired characteristics, stability, and safety.
What Is a Vacuum Pump, and How Does It Work?
A vacuum pump is a mechanical device used to create and maintain a vacuum or low-pressure environment within a closed system. Here’s a detailed explanation:
A vacuum pump operates on the principle of removing gas molecules from a sealed chamber, reducing the pressure inside the chamber to create a vacuum. The pump accomplishes this through various mechanisms and techniques, depending on the specific type of vacuum pump. Here are the basic steps involved in the operation of a vacuum pump:
1. Sealed Chamber:
The vacuum pump is connected to a sealed chamber or system from which air or gas molecules need to be evacuated. The chamber can be a container, a pipeline, or any other enclosed space.
2. Inlet and Outlet:
The vacuum pump has an inlet and an outlet. The inlet is connected to the sealed chamber, while the outlet may be vented to the atmosphere or connected to a collection system to capture or release the evacuated gas.
3. Mechanical Action:
The vacuum pump creates a mechanical action that removes gas molecules from the chamber. Different types of vacuum pumps use various mechanisms for this purpose:
– Positive Displacement Pumps: These pumps physically trap gas molecules and remove them from the chamber. Examples include rotary vane pumps, piston pumps, and diaphragm pumps.
– Momentum Transfer Pumps: These pumps use high-speed jets or rotating blades to transfer momentum to gas molecules, pushing them out of the chamber. Examples include turbomolecular pumps and diffusion pumps.
– Entrapment Pumps: These pumps capture gas molecules by adsorbing or condensing them on surfaces or in materials within the pump. Cryogenic pumps and ion pumps are examples of entrainment pumps.
4. Gas Evacuation:
As the vacuum pump operates, it creates a pressure differential between the chamber and the pump. This pressure differential causes gas molecules to move from the chamber to the pump’s inlet.
5. Exhaust or Collection:
Once the gas molecules are removed from the chamber, they are either exhausted into the atmosphere or collected and processed further, depending on the specific application.
6. Pressure Control:
Vacuum pumps often incorporate pressure control mechanisms to maintain the desired level of vacuum within the chamber. These mechanisms can include valves, regulators, or feedback systems that adjust the pump’s operation to achieve the desired pressure range.
7. Monitoring and Safety:
Vacuum pump systems may include sensors, gauges, or indicators to monitor the pressure levels, temperature, or other parameters. Safety features such as pressure relief valves or interlocks may also be included to protect the system and operators from overpressure or other hazardous conditions.
It’s important to note that different types of vacuum pumps have varying levels of vacuum they can achieve and are suitable for different pressure ranges and applications. The choice of vacuum pump depends on factors such as the required vacuum level, gas composition, pumping speed, and the specific application’s requirements.
In summary, a vacuum pump is a device that removes gas molecules from a sealed chamber, creating a vacuum or low-pressure environment. The pump accomplishes this through mechanical actions, such as positive displacement, momentum transfer, or entrapment. By creating a pressure differential, the pump evacuates gas from the chamber, and the gas is either exhausted or collected. Vacuum pumps play a crucial role in various industries, including manufacturing, research, and scientific applications.
editor by Dream 2024-05-17
China wholesaler 2BV Series Vane-Rotary Liquid Ring Vacuum Pump for Gas Vapour in Petrochemical Pharmaceutical Industries vacuum pump oil
Product Description
Product Description
2BE liquid ring vacuum pump is CHINAMFG liquid ring vacuum pump and is used to transport gases and vapors, predominantly for intake pressures below atmospheric pressure. Our 2BE liquid ring vacuum pump is available in 20 models, and is ATEX Certified. It offered It offered Suction capacity from 150 to 38000m³/h. It has reliable operation and economic power consumption. We also have 2BE pump with Partition wall in pump casing special for paper industry.
We offer same outline dimensions for bolt-on replacement and equivalent performances with original 2BV liquid ring vacuum pump.
|
ITEM |
UNIT |
Quantity |
|
Supply Ability |
per month |
2,000set |
2BE series water ring vacuum pumps and compressors are the products with high efficiency and economical power, which are manufactured by our company integrating with the advanced technology of the imported products from Germany. These series products adopt CHINAMFG and single action structure and have many advantages, such as, compact structure, convenient maintenance, reliable running, high efficiency and economical power. Comparing with the SK, 2SK, SZ series water ring vacuum pumps used widely in our country at present, the 2BE series products are the ideal replacements of them for high vacuum, low power, and running reliability
Product Series
Company Profile
Certifications
Packaging & Shipping
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| After-sales Service: | Online Service |
|---|---|
| Warranty: | 1 Year |
| Oil or Not: | Oil |
| Structure: | Rotary Vacuum Pump |
| Exhauster Method: | Entrapment Vacuum Pump |
| Vacuum Degree: | High Vacuum |
| Samples: |
US$ 10000/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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Can Vacuum Pumps Be Used for Vacuum Furnaces?
Yes, vacuum pumps can be used for vacuum furnaces. Here’s a detailed explanation:
Vacuum furnaces are specialized heating systems used in various industries for heat treatment processes that require controlled environments with low or no atmospheric pressure. Vacuum pumps play a crucial role in creating and maintaining the vacuum conditions necessary for the operation of vacuum furnaces.
Here are some key points regarding the use of vacuum pumps in vacuum furnaces:
1. Vacuum Creation: Vacuum pumps are used to evacuate the furnace chamber, creating a low-pressure or near-vacuum environment. This is essential for the heat treatment processes carried out in the furnace, as it helps eliminate oxygen and other reactive gases, preventing oxidation or unwanted chemical reactions with the heated materials.
2. Pressure Control: Vacuum pumps provide the means to control and maintain the desired pressure levels within the furnace chamber during the heat treatment process. Precise pressure control is necessary to achieve the desired metallurgical and material property changes during processes such as annealing, brazing, sintering, and hardening.
3. Contamination Prevention: By removing gases and impurities from the furnace chamber, vacuum pumps help prevent contamination of the heated materials. This is particularly important in applications where cleanliness and purity of the processed materials are critical, such as in the aerospace, automotive, and medical industries.
4. Rapid Cooling: Some vacuum furnace systems incorporate rapid cooling capabilities, known as quenching. Vacuum pumps assist in facilitating the rapid cooling process by removing the heat generated during quenching, ensuring efficient cooling and minimizing distortion or other unwanted effects on the treated materials.
5. Process Flexibility: Vacuum pumps provide flexibility in the type of heat treatment processes that can be performed in vacuum furnaces. Different heat treatment techniques, such as vacuum annealing, vacuum brazing, or vacuum carburizing, require specific pressure levels and atmospheric conditions that can be achieved and maintained with the use of vacuum pumps.
6. Vacuum Pump Types: Different types of vacuum pumps can be used in vacuum furnaces, depending on the specific requirements of the heat treatment process. Commonly used vacuum pump technologies include oil-sealed rotary vane pumps, dry screw pumps, diffusion pumps, and cryogenic pumps. The choice of vacuum pump depends on factors such as required vacuum level, pumping speed, reliability, and compatibility with the process gases.
7. Maintenance and Monitoring: Proper maintenance and monitoring of vacuum pumps are essential to ensure their optimal performance and reliability. Regular inspections, lubrication, and replacement of consumables (such as oil or filters) are necessary to maintain the efficiency and longevity of the vacuum pump system.
8. Safety Considerations: Operating vacuum furnaces with vacuum pumps requires adherence to safety protocols. This includes proper handling of potentially hazardous gases or chemicals used in the heat treatment processes, as well as following safety guidelines for operating and maintaining the vacuum pump system.
Overall, vacuum pumps are integral components of vacuum furnaces, enabling the creation and maintenance of the required vacuum conditions for precise and controlled heat treatment processes. They contribute to the quality, consistency, and efficiency of the heat treatment operations performed in vacuum furnaces across a wide range of industries.
How Do Vacuum Pumps Affect the Performance of Vacuum Chambers?
When it comes to the performance of vacuum chambers, vacuum pumps play a critical role. Here’s a detailed explanation:
Vacuum chambers are enclosed spaces designed to create and maintain a low-pressure environment. They are used in various industries and scientific applications, such as manufacturing, research, and material processing. Vacuum pumps are used to evacuate air and other gases from the chamber, creating a vacuum or low-pressure condition. The performance of vacuum chambers is directly influenced by the characteristics and operation of the vacuum pumps used.
Here are some key ways in which vacuum pumps affect the performance of vacuum chambers:
1. Achieving and Maintaining Vacuum Levels: The primary function of vacuum pumps is to create and maintain the desired vacuum level within the chamber. Vacuum pumps remove air and other gases, reducing the pressure inside the chamber. The efficiency and capacity of the vacuum pump determine how quickly the desired vacuum level is achieved and how well it is maintained. High-performance vacuum pumps can rapidly evacuate the chamber and maintain the desired vacuum level even when there are gas leaks or continuous gas production within the chamber.
2. Pumping Speed: The pumping speed of a vacuum pump refers to the volume of gas it can remove from the chamber per unit of time. The pumping speed affects the rate at which the chamber can be evacuated and the time required to achieve the desired vacuum level. A higher pumping speed allows for faster evacuation and shorter cycle times, improving the overall efficiency of the vacuum chamber.
3. Ultimate Vacuum Level: The ultimate vacuum level is the lowest pressure that can be achieved in the chamber. It depends on the design and performance of the vacuum pump. Higher-quality vacuum pumps can achieve lower ultimate vacuum levels, which are important for applications requiring higher levels of vacuum or for processes that are sensitive to residual gases.
4. Leak Detection and Gas Removal: Vacuum pumps can also assist in leak detection and gas removal within the chamber. By continuously evacuating the chamber, any leaks or gas ingress can be identified and addressed promptly. This ensures that the chamber maintains the desired vacuum level and minimizes the presence of contaminants or unwanted gases.
5. Contamination Control: Some vacuum pumps, such as oil-sealed pumps, use lubricating fluids that can introduce contaminants into the chamber. These contaminants may be undesirable for certain applications, such as semiconductor manufacturing or research. Therefore, the choice of vacuum pump and its potential for introducing contaminants should be considered to maintain the required cleanliness and purity of the vacuum chamber.
6. Noise and Vibrations: Vacuum pumps can generate noise and vibrations during operation, which can impact the performance and usability of the vacuum chamber. Excessive noise or vibrations can interfere with delicate experiments, affect the accuracy of measurements, or cause mechanical stress on the chamber components. Selecting vacuum pumps with low noise and vibration levels is important for maintaining optimal chamber performance.
It’s important to note that the specific requirements and performance factors of a vacuum chamber can vary depending on the application. Different types of vacuum pumps, such as rotary vane pumps, dry pumps, or turbomolecular pumps, offer varying capabilities and features that cater to specific needs. The choice of vacuum pump should consider factors such as the desired vacuum level, pumping speed, ultimate vacuum, contamination control, noise and vibration levels, and compatibility with the chamber materials and gases used.
In summary, vacuum pumps have a significant impact on the performance of vacuum chambers. They enable the creation and maintenance of the desired vacuum level, affect the pumping speed and ultimate vacuum achieved, assist in leak detection and gas removal, and influence contamination control. Careful consideration of the vacuum pump selection ensures optimal chamber performance for various applications.
Can Vacuum Pumps Be Used in Laboratories?
Yes, vacuum pumps are extensively used in laboratories for a wide range of applications. Here’s a detailed explanation:
Vacuum pumps are essential tools in laboratory settings as they enable scientists and researchers to create and control vacuum or low-pressure environments. These controlled conditions are crucial for various scientific processes and experiments. Here are some key reasons why vacuum pumps are used in laboratories:
1. Evaporation and Distillation: Vacuum pumps are frequently used in laboratory evaporation and distillation processes. By creating a vacuum, they lower the boiling point of liquids, allowing for gentler and more controlled evaporation. This is particularly useful for heat-sensitive substances or when precise control over the evaporation process is required.
2. Filtration: Vacuum filtration is a common technique in laboratories for separating solids from liquids or gases. Vacuum pumps create suction, which helps draw the liquid or gas through the filter, leaving the solid particles behind. This method is widely used in processes such as sample preparation, microbiology, and analytical chemistry.
3. Freeze Drying: Vacuum pumps play a crucial role in freeze drying or lyophilization processes. Freeze drying involves removing moisture from a substance while it is in a frozen state, preserving its structure and properties. Vacuum pumps facilitate the sublimation of frozen water directly into vapor, resulting in the removal of moisture under low-pressure conditions.
4. Vacuum Ovens and Chambers: Vacuum pumps are used in conjunction with vacuum ovens and chambers to create controlled low-pressure environments for various applications. Vacuum ovens are used for drying heat-sensitive materials, removing solvents, or conducting reactions under reduced pressure. Vacuum chambers are utilized for testing components under simulated space or high-altitude conditions, degassing materials, or studying vacuum-related phenomena.
5. Analytical Instruments: Many laboratory analytical instruments rely on vacuum pumps to function properly. For example, mass spectrometers, electron microscopes, surface analysis equipment, and other analytical instruments often require vacuum conditions to maintain sample integrity and achieve accurate results.
6. Chemistry and Material Science: Vacuum pumps are employed in numerous chemical and material science experiments. They are used for degassing samples, creating controlled atmospheres, conducting reactions under reduced pressure, or studying gas-phase reactions. Vacuum pumps are also used in thin film deposition techniques like physical vapor deposition (PVD) and chemical vapor deposition (CVD).
7. Vacuum Systems for Experiments: In scientific research, vacuum systems are often designed and constructed for specific experiments or applications. These systems can include multiple vacuum pumps, valves, and chambers to create specialized vacuum environments tailored to the requirements of the experiment.
Overall, vacuum pumps are versatile tools that find extensive use in laboratories across various scientific disciplines. They enable researchers to control and manipulate vacuum or low-pressure conditions, facilitating a wide range of processes, experiments, and analyses. The choice of vacuum pump depends on factors such as required vacuum level, flow rate, chemical compatibility, and specific application needs.
editor by Dream 2024-05-17
China Good quality Markem-Imaje Enm16891 White Ink Vacuum Pump for S4/S8/9040 Series Inkjet Printer wholesaler
Product Description
Markem-Imaje compatible ENM16891 white ink vacuum pump for S4/S8/9040 series inkjet printer
Application
Package and shipping
After-Sales
1. Before purchase,We will offer you our professional suggest to help customer choose the most reliable and cost saving printers.
2. After purchase,we offer free guide traning service for every customer by email,call or video, untill you are completely able to use the machine freely.
3. 72 hours after sales service ,prefessional engineers help you solve all questions easily.
4. Recommend best shipping ,helping you save money.
5.Printer with 1 years warranty.
Company Introduction
HangZhou Xihu (West Lake) Dis. Machinery Co., Ltd, with trademark “IPS” and “clearmark”, is a professional industrial coding and marking solution provider in HangZhou city. Over the past 10 years, we have been specialized in researching, manufacturing and exporting industrial inkjet coding printers, laser marking machines, printer spare parts and consumables.
Currently, we provide around 100 models of different printers, 1000 types of inks and make ups and over 2000 kinds of spare parts to distributors and end users. Our main printers include CIJ inkjet printers, tij inkjet printers, large character inkjet printers, fiber laser marking machines, CO2 laser marking machines, UV laser machines and thermal transfer over printers (TTO).
With superior coding results on bottles, aluminum cans, flexible film, cartons, cases, automotive parts, and other glass, plastic, metal and fiber-based materials, Clearmark printers and marking machines are widely used in more than 30 industries such as food, beverage, cosmetic, pharmaceuticals and electronic industries.
With ERP managing system, strict quality control system and 24 hours online after sale services, we have developed good relations with over 100 customers from North America, South America, middle east, Europe, Africa, Asia in 80 different countries.
“Customer comes first” is our business concept. Quality is the key to long term success. Besides providing excellent service, we have been always trying to develop more and more new & practical printers and packing solutions to meet continuously changing requirements from customers around the world.
Clearmark, mark more clearly! Warmly welcome you to contact us for any inquires and business cooperation.
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| After-sales Service: | Available |
|---|---|
| Warranty: | Unavailable |
| Certification: | CE |
| Usage: | For Man Roland Printer, For Komori Printer, For Heidelberg Printer |
| Category: | Spare Part |
| Condition: | New |
| Customization: |
Available
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Basic knowledge of vacuum pump
A vacuum pump is used to create a relative vacuum within a sealed volume. These pumps take gas molecules out of the sealed volume and expel them, leaving a partial vacuum. They can be used in a variety of applications, including medicine and laboratory research. This article will cover the basics of vacuum pumps, including how they operate and the materials they use. You will also learn about typical applications and fees.
How it works
A vacuum pump is a pump that removes air from a specific space. These pumps are divided into three types according to their function. Positive displacement pumps are used in the low vacuum range and high vacuum pumps are used in the ultra-high vacuum range. The performance of a vacuum pump depends on the quality of the vacuum it produces.
A vacuum pump creates a partial vacuum above the surrounding atmospheric pressure. The speed of the pump is proportional to the pressure difference between the ambient atmosphere and the base pressure of the pump. Choose a base pressure for a specific process, not the lowest possible pressure in the system.
A scroll pump is also a type of vacuum pump. This type of pump consists of two scrolls, the inner scroll running around the gas volume. It then compresses the gas in a spiral fashion until it reaches the maximum pressure at its center. The inner and outer scrolls are separated by a polymer tip seal that provides an axial seal between them. Its pumping speed ranges from 5.0 to 46 m3/h.
Another type of vacuum pump is the screw pump, which uses two rotating screws in one chamber. The screw in the screw pump is a left-handed screw, and the other is a right-handed screw. The two screws do not touch each other when engaged, preventing contamination of the medium. They also feature high pumping speeds, low operating costs and low maintenance requirements.
The vacuum pump consists of several parts such as rotor and base. These components create an area of low pressure. Gas and water molecules rush into this low pressure area, where they are sucked into the pump. The pump also rotates, preventing fluid leakage to the low pressure side.
The main function of a vacuum pump is to remove gas particles from an enclosed space. It does this by changing gas molecules between high and low pressure states. A vacuum pump can also generate a partial vacuum. There are several types of vacuum pumps, each designed to perform a specific function, so it is important to choose the right type for your application.
Vacuum Pump Materials
There are two main materials used in vacuum pumps: metal and polyethylene. Metal is more durable, while polyethylene is cheaper and more flexible. However, these materials are not suitable for high pressure and may cause damage. Therefore, if you want to design a high-pressure pump, it is best to use metal materials.
Vacuum pumps are required in a variety of industrial environments and manufacturing processes. The most common vacuum pump is a positive displacement vacuum pump, which transports a gas load from the inlet to the outlet. The main disadvantage of this pump is that it can only generate a partial vacuum; higher vacuums must be achieved through other techniques.
Materials used in vacuum pumps vary from high to rough vacuum pumps. Low pressure ranges are typically below 1 x 10-3 mbar, but high vacuum pumps are used for extreme vacuum. They also differ in manufacturing tolerances, seals used, materials used and operating conditions.
The choice of vacuum pump material depends on the process. The vacuum range and ultimate pressure of the system must be carefully analyzed to find the right material for the job. Depending on the purpose of the pump, a variety of materials can be used, from ceramic to plastic substrates. When choosing a vacuum pump material, be sure to consider its durability and corrosion resistance.
Dry and wet vacuum pumps use oil to lubricate internal parts. This prevents wear of the pump due to corrosion. These types of pumps are also recommended for continuous use and are ideal for applications where the gas is acidic or corrosive. Therefore, they are widely used in the chemical and food industries. They are also used in rotary evaporation and volatile compound processing.
Positive displacement pumps are the most common type. They work by letting gas flow into a cavity and venting it into the atmosphere. Additionally, momentum transfer pumps, also known as molecular pumps, use high-velocity jets of high-density fluids to transport air and gases. These pumps are also used for medical purposes. 
Typical application
Vacuum pumps are used to remove large amounts of air and water from the process. They are used in various industries to improve performance. For example, liquid ring vacuum pumps are used in packaging production to produce plastic sheets in the desired shape and size. Large-capacity suction pumps are used in the chemical industry to improve the surface properties of materials and speed up filtration.
There are two basic principles of vacuum pumps: entrapment and gas transfer. Positive displacement pumps are suitable for low to medium vacuums, while momentum transfer and retention pumps are suitable for high vacuums. Typically, high vacuum systems use two or more pumps working in series.
There are three main categories of vacuum pumps: primary, booster, and secondary. Their working pressure ranges from a few millimeters above atmospheric pressure. They also have several different technologies, including positive displacement, gas transfer, and gas capture. These pumps transport gas molecules through momentum exchange. Typically, they release gas molecules at roughly the same rate as they entered. When the process is complete, the gas molecules are slightly above atmospheric pressure. The discharge pressure is equal to the lowest pressure achieved, which is the compression ratio.
Vacuum pumps are widely used in all walks of life. They can be found in almost every industrial sector, including food processing. For example, they are used to make sausages and food products. In addition, they are used in landfill and digester compressors. They can also be used to build solar panels.
Oil lubricated vacuum pumps are currently the most energy-efficient vacuum pumps. These pumps are suitable for a variety of industrial applications including freeze drying and process engineering. These pumps use oil as a sealant and coolant, which makes them ideal for a variety of applications. These pumps are also very sensitive to vibration.
Another type of vacuum pump is a turbomolecular pump. These pumps have multiple stages and angled vanes. Unlike mechanical pumps, turbomolecular pumps sweep out larger areas at higher pumping speeds. In addition, they can generate ultra-high oil-free vacuums. Additionally, they have no moving parts, which makes them ideal for high vacuum pressures. 
Vacuum Pump Cost
Annual maintenance costs for vacuum pumps range from $242 to $337. The energy consumption of the vacuum pump is also a consideration, as it consumes electricity throughout its operating cycle. For example, an electric motor for a 1 hp pump uses 0.55 kW/hr, which equates to 2,200 kWh of energy per year.
Energy cost is the largest part of the total cost of a vacuum pump. They are usually four to five times higher than the initial purchase price. Therefore, choosing a more energy efficient system can reduce the total cost of ownership and extend the payback period. For many clients, this can be millions of dollars.
A vacuum pump works by compressing gas as it enters a chamber. This pushes the gas molecules towards the exhaust. The exhaust gas is then vented to the atmosphere. A special spring-loaded vane seals the pump’s chamber, creating an airtight seal. Specially formulated oils are also used to lubricate, cool and seal rotors.
Vacuum pumps are not cheap, but they have many advantages over water suction. One of the main advantages of vacuum pumps is their flexibility and reliability. This is an industry-proven solution that has been around for years. However, the initial cost of a vacuum pump is higher than that of a water aspirator.
If the vacuum pump fails unexpectedly, replacement costs can be high. Proper maintenance can extend the life of your system and prevent unplanned downtime. However, no one can predict when a pump will fail, and if a pump does fail, the cost can far exceed the cost of buying a new pump. Therefore, investing in preventive maintenance is a wise investment.
There are many types of vacuum pumps, not all of which are suitable for the same type of application. Make sure to choose a pump with the power required for the job. It should also be able to handle a variety of samples.
editor by Dream 2024-05-17
China wholesaler High Performance Rotary Lobe Roots Vacuum Pump for Chemical Industry vacuum pump connector
Product Description
High Performance Rotary Lobe Roots Vacuum Pump for Chemical Industry
Product Description
Product Parameters
|
Model |
ZJ-30 |
ZJ-70 |
ZJ-150 |
ZJ-300 |
ZJ-600 |
ZJ-1200 |
ZJ-2500 |
ZJ-5000 |
|
Ultimate total pressure(Pa) |
0.05 |
0.05 |
0.05 |
0.05 |
0.05 |
0.05 |
0.05 |
0.05 |
|
Motor Power(Kw) |
0.75 |
1.5 |
3 |
4 |
7.5 |
11 |
22 |
45 |
|
Nominal Motor speed(rpm) |
2850 |
2850 |
2870 |
1450 |
2900 |
1400 |
2880 |
1450 |
|
Nominal Motor current(A) |
1.8 |
3.4 |
6.2 |
15.4 |
14.8 |
22.3 |
41 |
84.7 |
|
Pumping size(mm) |
650X315X255 |
770X315X255 |
1060X462X380 |
1330X556X505 |
1410X556X505 |
1710X1070X850 |
1820X1070X850 |
2700X1200X1100 |
|
Weight (with oil filling)kg |
76 |
96 |
200 |
502 |
520 |
1550 |
1620 |
4000 |
|
Type of protection(IP) |
55 |
55 |
55 |
55 |
55 |
55 |
55 |
55 |
Detailed Photos
Roots vacuum pump (abbreviated as Roots pump) is a rotary variable capacity vacuum pump without internal compression. It utilizes 2 8-shaped rotors to rotate in the pump casing to generate suction and exhaust effects. Its principle is similar to that of a Roots blower. Due to its operation in a low pressure range, the gas molecules have a large free range, and the resistance of gas leakage through small slits is high, so it can achieve a high compression ratio and can be used as a booster vacuum pump; But it cannot directly discharge the gas into the atmosphere alone, and needs to be used in series with the front stage vacuum pump. The extracted gas is carried into the atmosphere through the front stage vacuum pump.
Roots pumps are widely used in vacuum degassing, vacuum melting, vacuum treatment of molten steel in the vacuum metallurgy industry, as well as in devices such as space simulation and low-density wind tunnels to extract corrosive gases. It can also be used in production processes such as distillation, evaporation, and drying in industries such as chemical, food, pharmaceutical, and motor manufacturing.
The ZJ series Roots vacuum pump is a rotary variable capacity vacuum pump that requires a front stage pump to be used. It has a large pumping speed in a wide pressure range in China and is not sensitive to dust and water vapor in the extracted gas. It is widely used in industries such as metallurgy, chemical industry, food, and electronic coating.
Company Profile
HangZhou Sifang Vacuum Equipment Co., Ltd. specializes in the production of vacuum furnaces, vacuum pumps, steel drums and other products.”Sifang” is the registered trademark of the company’s products.
our company is 1 professional vacuum equipment manufacturer in HangZhou, China. We specialize in vacuum pumps, furnaces, systems and components for diverse applications. We produce rotary vane vacuum pumps, water ring vacuum pumps, reciprocating vacuum pumps, roots vacuum pump units, vacuum heat treatment furnaces, vacuum aluminum brazing furnaces, high temperature brazing fur- naces, vacuum sintering furnaces, monocrystalline silicon furnaces and other products. All these vacuum equipment are widely used in aviation, aerospace, military, railway, automobile, machinery, mold, electronics, metallurgy, scientific research and other fields.
We have professional engineer support, high efficiency sales team and competitive price superiority, and attract customers from all over the world, we export to over 40 countries, including Europe, Poland, Serbia, Turkey, Russia, USA, Mexico, Brazil, India, Thailand, Middle east and South Africa.
After several years’ development, We have achieved great progress, we are equipped with the AutomaticCNCmachines and multi-func- tion testing machines. Our R&D department provide the strong tech- nical support and enable us to receive some 0 E M, O D M projects. We can produce at least 3000 sets vacuum equipment per year. With our innovative and energy-efficient vacuum equipment that is put to work in a multitude of manufacturing and process applica- tions, we also offer you a comprehensive suite of CHINAMFG ser- vices to complement our products.
FAQ
1.Q: Are you a factory or trading company?
A: We are a factory and we have professional team of workers,Designers and inspectors.
2.Q:Do you accept custom?
A:Of course.We have professional teams who make your designs,photos,imagines and OEM orders into real production.
3.Q:What’s your advantages?
A: Quick response to your enquiry,
High quality control,
Reasonable price,
Timely delivery,
Excellent after-sales service,
OEM/ODM are welcome
4.Q:What’s your shipping terms?
A:If you need to ship by air,we can use DHL,UPS,FedEx,TNT or EMS.If you need to ship by sea,we have many good forwarders to work with,they can provide the best price for you.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Support |
|---|---|
| Warranty: | 1 Year |
| Oil or Not: | Oil |
| Structure: | Vacuum Pump |
| Exhauster Method: | Entrapment Vacuum Pump |
| Vacuum Degree: | Vacuum |
| Customization: |
Available
|
|
|---|
How Do Roots Vacuum Pumps Affect the Efficiency of Vacuum Systems in Various Industries?
Roots vacuum pumps have a significant impact on the efficiency of vacuum systems across various industries. Here’s a detailed explanation:
1. Enhanced Vacuum Level:
– High Pumping Speed: Roots vacuum pumps are known for their high pumping speed, which refers to the rate at which they can evacuate gas from a system. By quickly removing gas molecules, these pumps help achieve and maintain a lower pressure, resulting in an enhanced vacuum level within the system. This increased vacuum level is crucial in industries such as semiconductor manufacturing, where precise control of pressure is necessary for optimal processing conditions.
– Improved Evacuation Time: With their rapid gas pumping capability, Roots vacuum pumps significantly reduce the evacuation time required to reach the desired vacuum level. This efficiency is particularly important in industries where time-sensitive processes are involved, such as vacuum drying, degassing, or impregnation, allowing for faster production cycles and increased productivity.
2. Increased Throughput:
– Continuous Operation: Roots vacuum pumps are designed for continuous operation, enabling uninterrupted gas removal from the vacuum system. Their robust construction and oil-free operation make them reliable and suitable for demanding industrial applications. The ability to maintain a consistent vacuum level without frequent stops or downtime contributes to increased system throughput and overall efficiency.
– Handling Large Volumes: Roots pumps are capable of handling large gas volumes due to their displacement principle. This makes them well-suited for industries that require the evacuation of substantial amounts of gas, such as in chemical processing, pharmaceutical manufacturing, or vacuum packaging. By efficiently evacuating large volumes of gas, Roots vacuum pumps facilitate higher production rates and improved process efficiency.
3. Improved Process Control:
– Stable Vacuum Level: Roots vacuum pumps help maintain a stable vacuum level within the system, which is essential for precise process control. By swiftly removing gas molecules, these pumps prevent pressure fluctuations and ensure a consistent environment for various manufacturing processes. This is particularly crucial in industries like thin film deposition, where maintaining a stable vacuum is crucial for achieving uniform coating thickness and quality.
– Reduced Contamination: Roots vacuum pumps operate without lubricating oil in the pumping chamber, minimizing the risk of oil contamination in the vacuum system. This is particularly advantageous in industries such as electronics, semiconductor fabrication, or research laboratories, where even trace amounts of contaminants can adversely affect product quality or experimental results. By providing clean and oil-free vacuum, Roots pumps contribute to improved process control, reduced yield loss, and enhanced product reliability.
4. Energy Efficiency:
– Lower Power Consumption: Roots vacuum pumps are designed to operate efficiently, consuming lower power compared to other types of vacuum pumps. This energy efficiency is beneficial in industries where vacuum systems are continuously operated, such as in chemical processing plants or industrial manufacturing facilities. By reducing power consumption, Roots pumps help lower operational costs and contribute to sustainable and environmentally friendly practices.
– Heat Dissipation: Roots pumps generate less heat during operation compared to certain other vacuum pump types. This is advantageous in industries where temperature control is critical, such as in semiconductor fabrication or vacuum furnaces. The reduced heat generation minimizes the need for additional cooling measures, improving overall energy efficiency and reducing operational costs.
In summary, Roots vacuum pumps significantly impact the efficiency of vacuum systems in various industries. They enhance the vacuum level, increase system throughput, improve process control, and contribute to energy savings. By providing high pumping speed, quick evacuation time, continuous operation, stable vacuum levels, reduced contamination risk, lower power consumption, and efficient heat dissipation, Roots vacuum pumps play a crucial role in optimizing the performance and productivity of vacuum systems across industries.
What Is a Roots Vacuum Pump, and How Does It Work?
A Roots vacuum pump, also known as a Roots blower or a rotary lobe pump, is a type of positive displacement vacuum pump that is widely used for various industrial applications. Here’s a detailed explanation of what a Roots vacuum pump is and how it works:
A Roots vacuum pump consists of two synchronized rotors, known as lobes or impellers, that rotate in opposite directions within a housing. The lobes have a unique helical shape with multiple lobes, which allows them to trap and move gas efficiently. The rotors are synchronized with the help of timing gears to maintain precise clearances between the lobes and the housing.
The operation of a Roots vacuum pump can be described in the following steps:
1. Inlet Stage: The process begins with the lobes rotating in opposite directions. As the lobes rotate, the volume between them and the housing gradually increases, creating a larger space at the inlet side of the pump. This expansion of the volume causes the gas to enter the pump through the inlet port. The gas is drawn in due to the pressure difference between the inlet and the pump’s internal chamber.
2. Compression Stage: As the gas enters the pump, it gets trapped in the spaces between the lobes and the housing. As the lobes continue to rotate, the trapped gas gets carried along the rotating lobes. The gas is essentially trapped in the pockets formed by the lobes and the housing. The rotating lobes then compress the gas as they move towards the outlet side of the pump.
3. Outlet Stage: As the lobes approach the outlet side of the pump, the volume between them and the housing decreases, resulting in the compression of the trapped gas. This compression raises the pressure of the gas, causing it to be expelled through the outlet port of the pump. The expelled gas is then discharged into the atmosphere or directed to a downstream process or another vacuum pump, depending on the application.
It’s important to note that a Roots vacuum pump operates as a non-contacting pump, meaning that there is no physical contact between the lobes or between the lobes and the housing. This characteristic eliminates the need for lubrication within the pump and reduces the risk of contamination or oil vapor backstreaming into the vacuum system.
Roots vacuum pumps are known for their high pumping speed and ability to handle large volumes of gas. However, they are not capable of achieving high vacuum levels on their own. To achieve higher vacuum levels, a Roots pump is often used in conjunction with other vacuum pumps, such as rotary vane pumps or diffusion pumps, in a hybrid or combination pumping system.
In summary, a Roots vacuum pump operates based on the principle of positive displacement. It utilizes synchronized rotating lobes to trap and compress gas, allowing it to be discharged at a higher pressure. The non-contacting design of the pump eliminates the need for lubrication and reduces the risk of contamination. Roots vacuum pumps are commonly employed in various industrial applications, especially when high pumping speed and large gas handling capacity are required.
editor by Dream 2024-05-17
China high quality Zj-150 Roots Vacuum Pump vacuum pump for ac
Product Description
Pump description:
Model ZJ Mechanical Booster Pump, also known as a Roots pump, is a volumetric pump.It employs a pair of rotors, identical and in 8-figure with certain clearance between them in the pump housing, rotating at the same speed in opposite directions to perform function of suction and discharge of gas. The 2 rotors are supported by rolling bearings in the end covers of the pump, rotating at high speed and are kept at a fixed relative position by a pair of timing gears. The end clearance between rotors and end covers are fixed by adjustable metal shims between the bearing housings and the end cover at the fixed end, which ensures one-direction expansion of the rotor when temperature rises during its operation.
Four sets of inner seals (also known as piston ring) in the 2 end covers prevent lube oil entering into the pump housing. The shaft seal at the front-end cover, also called as framework oil seal or shaft seal, prevents leakage of air into the pump housing.
In order to reduce temperature of the pump, all models of pumps (expect the 2 smallest models) are equipped with a gearbox cooler and front-end cover cooler.
Power is transmitted through a coupling or V-belt from the motor to the driving shaft of the pump and then through synchronizing gears to the driven shaft
Specifications:
| Model | Suction capacity (L/S) |
Limit vacuum (≤Pa) |
Speed (rpm) |
Motor Power (kw) |
Inlet Dia. (mm) |
Outlet Dia. (mm) |
Weight (Kg) |
Recommended backing pump(model) |
| ZJ-70 | 70 | 6×10-2 | 2780 | 1.5 | 80 | 50 | 87 | 2X-8 |
| ZJB-70 | 5×10-2 | 100 | ||||||
| ZJ-150A | 150 | 6×10-2 | 2900 | 3 | 100 | 100 | 198 | 2X-15 |
| ZJB-150 | 5×10-2 | 215 | ||||||
| ZJ-300 | 300 | 6×10-2 | 1450 | 4/5.5 | 150 | 150 | 490 | 2X-30A |
| ZJB-300 | 5×10-2 | 480 | ||||||
| ZJ-600 | 600 | 6×10-2 | 2900 | 5.5/7.5 | 150 | 150 | 490 | 2X-70A |
| ZJB-600 | 5×10-2 | 503 | ||||||
| ZJ-1200A | 1200 | 6×10-2 | 1450 | 11 | 300 | 300 | 1550 | 2X-70A (2sets) |
| ZJB-1200 | 5×10-2 | 250 | 250 | 1580 |
Applications:
The main advantage of Roots vacuum pump is that it can operate with high pumping speed under lower suction pressures, however, has to be backed by a backing pump.Under normal working conditions, it is permissible to not add by-pass pipes.Roots vacuum pump should not operate with a higher-pressure difference than allowable,otherwise overheating and overload will cause damage of Roots vacuum pump.
Therefore, proper backing pump and necessary protection devices must be considered.Oil sealed mechanical pump is usually selected as the fore vacuum pump. Other types of backing pumps may be used where their requirement for ultimate vacuum is not too strict. Particularly, when gas pumped containing large amount of vapor, water-ring vacuum pump maybe an ideal option though ultimate vacuum achieved is on the low side.
Product display:
Packaging:
-
Standard export polywooden cases.
-
Customized packaging can be available.
Shipping:
| Shipping method | Note |
| Express | Door to door, very convenient, don’t need customs clearance or pick-up. |
| By air | Airport to airport, you need to do the customs clearance and pick up the goods at your local airport. |
| By sea | Port to port and you need to do the customs clearance and pick-up the goods at your local port. |
Our services:
Pre-Sales Service
-
Provide 24-hour reply.
-
Provide suitable models according to clients’ requirements.
-
Provide detailed product specifications and reasonal prices.
In-Sales Service
-
Supervise whole production time.
-
Provide product’s testing performance curve to customers.
-
Provide inspection pictures to customers after we finish production.
After-Sales Service
-
Provide installation manual.
-
Under correct installation, normal maintenance and using,we guarantee one-year warranty.
-
If product has malfunction,we’ll reply you within 24 hour and provide solution or even send technical staff to spot after receiving maintenance notification.
FAQ:
1. Q: Are you a manufacturer or trading company?
A: We are manufacturer of vacuum pumps and water pumps in China since 1986.
2. Q: What’s your MOQ?
A: One set is ok.
3. Q: What’s your payments terms?
A: T/T, Western Union……
4. Q: What certificates do you have?
A: CE, ISO 9001 ….
5. Q: How about the warranty?
A: 12 months warranty since delivery.
6. Q: What’s the delivery time?
A: For different models,different motor specs and different material,delivery time is different,please double confirm with our sales team.
7. Q: Can you do OEM brand?
A: Yes, welcome.
8. Q: Quality reliable?
A: We have whole testing system controlled by micro-machine,testing performance curve can be sent to clients before arrange delivery.
Company overview:
Established in 1986, our company has been focusing on the development and manufacture of vacuum pumps and water pumps.We are a comprehensive pump company integrating production, sales and after-sales maintenance services.
The main products include liquid ring vacuum pumps;rotary vane vacuum pumps;roots vacuum pump;centrifugal water pump and customized vacuum pump system,which are widely used in all kinds of plastic extrusion line;medical and pharmaceutical industry(autoclave sterilizer/capsule filling and sealing machine);food-related industry(beverage machine/milking machine/sugar plant);chemical industry;power plant;coal mine etc.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Warranty: | One Year |
|---|---|
| Oil or Not: | Oil |
| Structure: | Reciprocating Vacuum Pump |
| Exhauster Method: | Positive Displacement Pump |
| Vacuum Degree: | High Vacuum |
| Work Function: | Mainsuction Pump |
| Customization: |
Available
|
|
|---|
How Are Roots Vacuum Pumps Utilized in the Automotive Industry?
Roots vacuum pumps play a significant role in various applications within the automotive industry. Here’s a detailed explanation:
1. Brake System Vacuum Pumps:
– Vacuum Boosters: Roots vacuum pumps are commonly used as vacuum boosters in automotive brake systems. They assist in enhancing the braking performance by providing the necessary vacuum for power brake operation. When the driver applies the brake pedal, the vacuum booster uses the suction power generated by the Roots pump to amplify the force applied to the brake master cylinder, resulting in more effective braking.
– Electric Brake Vacuum Pumps: In modern electric or hybrid vehicles, where traditional engine-driven vacuum sources may not be available, electric brake vacuum pumps are utilized. These pumps, often based on the Roots principle, generate vacuum independently to power the brake booster and ensure reliable braking performance.
2. Emissions Control:
– Evaporative Emission Control: Roots vacuum pumps are employed in evaporative emission control systems to prevent the release of harmful vapors from the fuel system into the atmosphere. These pumps create a vacuum within the system, purging and storing fuel vapors in a canister for subsequent combustion or recycling.
– Positive Crankcase Ventilation (PCV): PCV systems, which are designed to reduce emissions and maintain the integrity of the engine, also utilize Roots vacuum pumps. These pumps draw crankcase gases and vapors, including oil mist, from the engine’s crankcase into the intake manifold for combustion, improving overall engine efficiency and reducing pollution.
3. Engine Testing and Development:
– Vacuum Leakage Testing: Roots vacuum pumps are utilized for vacuum leakage testing in engine manufacturing and development. By creating a vacuum in the intake manifold or other engine components, these pumps enable the detection of leaks and ensure the integrity of the engine’s air delivery system.
– Air Flow Calibration: During engine testing and calibration, Roots vacuum pumps are used to simulate various operating conditions by controlling the intake air flow. This allows engineers to fine-tune the engine’s performance, optimize fuel-air mixture ratios, and assess the engine’s efficiency and emissions characteristics.
4. HVAC Systems:
– Climate Control: Roots vacuum pumps are employed in automotive HVAC (Heating, Ventilation, and Air Conditioning) systems to facilitate the flow and distribution of air. These pumps help regulate the operation of HVAC components, such as air blend doors and vacuum actuators, ensuring proper air temperature and direction control inside the vehicle cabin.
5. Fuel System and Turbocharging:
– Fuel Transfer and Evacuation: In automotive fuel systems, Roots vacuum pumps are used for fuel transfer and evacuation. These pumps assist in priming the fuel system, removing air pockets, and ensuring the continuous flow of fuel to the engine, enhancing the overall fuel delivery performance.
– Turbocharger Control: Roots vacuum pumps are sometimes employed in turbocharged engines to control the actuation of variable geometry turbochargers (VGT). These pumps provide the necessary vacuum signals to actuate the VGT mechanism, optimizing turbocharger performance and enhancing engine efficiency.
6. Other Applications:
– Electric Vehicle Battery Systems: In electric vehicles, Roots vacuum pumps are utilized to create a vacuum in battery enclosures, helping to maintain the integrity and safety of the battery system by preventing the ingress of moisture, dust, or contaminants.
– Engine Air Induction: Some automotive engines utilize Roots-type superchargers or twin-screw superchargers, which are essentially positive displacement Roots vacuum pumps operating in reverse. These devices compress and force air into the engine’s intake manifold, resulting in increased engine power and performance.
In summary, Roots vacuum pumps find extensive utilization in the automotive industry. They play a crucial role in brake systems, emissions control, engine testing and development, HVAC systems, fuel systems, turbocharging, electric vehicle battery systems, and engine air induction. By contributing to braking performance, emissions reduction, engine calibration, HVAC functionality, fuel system efficiency, turbocharger control, battery system safety, and engine power enhancement, Roots vacuum pumps contribute significantly to the overall operation and performance of automotive systems and components.
Can Roots Vacuum Pumps Be Used for Vacuum Distillation?
Yes, Roots vacuum pumps can be used for vacuum distillation in certain applications. Here’s a detailed explanation:
Vacuum distillation is a process used to separate and purify components of a liquid mixture by exploiting the difference in boiling points under reduced pressure. By operating at lower pressures, the boiling points of the components are decreased, allowing for more selective evaporation and separation. Vacuum distillation is commonly employed in industries such as petrochemical, pharmaceutical, and chemical manufacturing.
Roots vacuum pumps can play a role in vacuum distillation processes by assisting in the creation and maintenance of the required vacuum conditions. Although Roots vacuum pumps alone may not achieve the high vacuum levels necessary for certain applications, they are often used in combination with other vacuum pumps, such as rotary vane pumps or oil-sealed pumps, to create a hybrid pumping system.
In a typical setup, Roots vacuum pumps are utilized as the primary roughing pump in the distillation system. Their high pumping speed allows for efficient removal of large volumes of gas, reducing the pressure in the system and enabling the effective operation of subsequent stages. The Roots pump works by trapping and compressing the gas, creating a pressure differential that facilitates the evacuation of the system.
While Roots vacuum pumps are effective in generating rough vacuum levels, they may not be capable of achieving the very high vacuum levels often required for precise separation in vacuum distillation. Therefore, they are commonly used in conjunction with other vacuum pumps, such as oil-sealed pumps or molecular pumps, that are better suited for achieving and maintaining high vacuum levels.
It’s important to note that the selection and configuration of the vacuum pumps for vacuum distillation depend on various factors, including the desired vacuum level, the characteristics of the liquid mixture being distilled, and the specific requirements of the distillation process. The vacuum system needs to be carefully designed to ensure optimal performance and efficient separation.
In summary, while Roots vacuum pumps alone may not be sufficient for achieving the high vacuum levels required for vacuum distillation, they are commonly employed as part of a hybrid pumping system in conjunction with other vacuum pumps. Their high pumping speed and capability to handle large gas volumes make them valuable for creating the initial vacuum conditions in the distillation process.
editor by Dream 2024-05-17
China high quality CZPT High Quality Auto Parts Engine Vacuum Pump for BMW 1 3 Series E60 Lci E90 E91 E92 Petrol N53 N54 OEM: 11667519458 vacuum pump connector
Product Description
| Product Information | |
| Product name | Vacuum Pump |
| OEM | 11667519458 |
| Warranty | 1 year |
| Certifications | CE |
| Condition | Brand-new |
| Appliction | For BMW 1 3 Series E60 LCI E90 E91 E92 Petrol N53 N54 |
| Brand Name | ZOOMKEY |
| Place of Origin | ZheJiang , China |
| Quality | High-performance |
| Related Products |
| Company Profile |
| Our advantages |
One-stop solution for auto parts
ODM and OEM customized
with 12 months-24 months warranty
high quality, professional service
Zoomrich is a company specialized in distribution and service for CZPT car parts,Especially in Volkswagen, Audi, Mercedes-Benz, BMW, Por sche,Jaguar,Land-Rover autoparts.Our business includes temperature control system,suspension parts, engine parts, electrical parts, and some other product lines.We are based in ZheJiang , and cooperate with many international first-line brands in order to meet the customer’s choice of diversity. Based on 12 years of experience,We accumulated a lot of factory resources and build a long-term cooperation in China which include OEM factory,OES resources,IAM factory verified by International famous brand.
About Us
CZPT electronic commerce(ZheJiang )Co.Ltd.is specialized in serving the German car system. The products are suitable for Mercedes-Benz, BMW,Volkswagen imported and other luxury cars. It covers auto engine system, auto transmission system, auto covering system, auto temperature control system,auto suspension and steering system, auto electronic system and so on.
With years of experience in the market of China in auto parts field ,our products have been exported to all over the world simultaneously.We have integrate the R&D,manufacture and trade. Supportina ODM
&OEM customized,and strict support confidentiality of customer brands and property rights. We will try our best to cooperation with you to establish a CZPT relationship.
| AFQ |
1. who are we?
We are based in ZheJiang , China, start from 2017,sell to Western Europe(20.00%),Domestic Market(20.00%),North America(10.00%),South America(10.00%),Eastern Europe(10.00%),Northern Europe(10.00%),Southeast Asia(5.00%),Africa(5.00%),Mid East(5.00%),Eastern Asia(5.00%). There are total about 11-50 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
camshaft adjuster,headlamp accessories,cylinder head cover,shock absorber,tensioner
4. why should you buy from us not from other suppliers?
One-stop solution for auto parts ODM and OEM customized with 12 months-24 months warranty
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,Express Delivery;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,PayPal,Western Union,Cash;
Language Spoken:English,Chinese /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 12 Months |
|---|---|
| Warranty: | 1 Year |
| Package: | Carton Box |
| Transport Package: | Neutral |
| Specification: | Standard |
| Origin: | Shanghai, China |
| Samples: |
US$ 38/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
How to install a vacuum pump
A vacuum pump creates a relative vacuum within a sealed volume by drawing gas molecules from the sealed volume. Vacuum pumps can be used in a variety of industrial applications. They also offer various lubrication options. If you are considering purchasing, please understand its functions and features before purchasing.
How it works
The working principle of a vacuum pump is called gas transfer. The principle can be further divided into two basic categories: positive displacement and momentum transfer. At high pressure and moderate vacuum, gas molecules collide and move and create a viscous flow. At higher vacuum levels, gas molecules separate to create molecular or transitional flows.
Another principle of vacuum pumps is fluid-tightness. There are two main types of seals: rotary seals and screw seals. Rotary seals prevent liquid leakage, while screw seals only allow liquids to flow out at higher pressures. Some pumps may not use the third seal.
The flow rate of the vacuum pump determines the machine’s ability to pump a certain amount of material. A higher pumping speed will shorten the drain time. Therefore, the mass flow of the vacuum pump must be carefully considered. The speed and type of vacuum must also be considered.
The working principle of a vacuum pump is to push gas molecules from a high-pressure state to a low-pressure state. This creates a partial vacuum. There are many different types of vacuum pumps, each with different functions. Some are mechanical, some are chemical. In either case, their function is the same: to create a partial or complete vacuum. Vacuum pumps use a variety of technologies and are sized according to the application. Proper sizing is critical for optimum efficiency.
Gas transfer pumps use the same principles as vacuum pumps but use different technology. One of the earliest examples is the Archimedes spiral. Its structure consists of a single screw inside a hollow cylinder. More modern designs use double or triple screws. The rotation of the screw causes gas molecules to be trapped in the cavity between the screw and the housing. The fluid is then discharged at slightly above atmospheric pressure. This difference is called the compression ratio.
Another type of vacuum pump is a diffusion pump. Its main use is industrial vacuum processing. It is used in applications such as mass spectrometry, nanotechnology and analytical instrumentation. These pumps are generally inexpensive to purchase and operate.
Apply
Vacuum pumps are essential for many scientific and industrial processes. They are used in the production of vacuum tubes, CRTs, lamps and semiconductor processing. They can also be used to support mechanical equipment. For example, they can be mounted on the engine of a motor vehicle. Likewise, they can be used to power hydraulic components of aircraft. Among other uses, the vacuum pump helps calibrate the gyroscope.
Vacuum pumps are widely used in the pharmaceutical industry and are one of the largest users of this technology. They help deal with hazardous materials and eliminate waste quickly. They are also used in power jets, dump fuel tanks and rear doors, among others. However, they are sensitive to contamination and should only be used in environments where leaks can be prevented. Therefore, choosing the right fluid for the application is very important.
The most popular type of vacuum pump is the rotary vane pump. These pumps are known for their high pumping speed and low pressure. Their efficient pumping capacity allows them to reach pressures below 10-6 bar. Additionally, they are usually oil-sealed and have excellent vacuuming capabilities.
Vacuum pumps are often used to remove air from closed systems. They create a vacuum by reducing the density of the air in the compressed space. This is done by using the mechanical force energy generated by the rotating shaft. When the pump is under pressure, it converts this energy into pneumatic power. When the pressure is different, the energy produced depends on the volume of the gas and the pressure difference between the inner and outer atmospheres.
Vacuum pumps are also used in the manufacture of solar cells. They are used in the manufacture of solar cells, including ingot casting processes as well as cell and module processes. The design of the vacuum system plays an important role in reducing the cost of the process, thus making it profitable. Due to their low maintenance costs, they are an invaluable tool for making solar cells.
Vacuum pumps are widely used in many applications. In addition to industrial and research uses, they are also used in water remediation. 
Oil Lubrication Option
Vacuum pumps are available in a variety of oil lubrication options. Choosing the right lubricant can help protect your vacuum pump and maximize its performance. Different base oils may contain different additives, such as antioxidants, and some contain additional additives for specific purposes. You should choose an oil with the right concentration of these additives for optimal lubrication of your vacuum pump.
Vacuum pumps are usually lubricated with paraffinic mineral oil. However, this type of lubricant evaporates as the temperature increases. To minimize evaporative losses, choose a lubricant with low vapor pressure. Also, you should choose lubricants that are resistant to extreme temperatures. Extreme temperatures can put extra stress on the oil and can even significantly shorten the life of the oil.
In terms of viscosity, synthetic oils are the best choice for vacuum pumps. These types of oils are designed to resist gas dissolution and are more resistant to corrosion. Therefore, synthetic oils are ideal for handling aggressive substances. Whether or not your pump needs lubrication, choosing a quality product is important.
The vacuum pump oil should be changed periodically according to the manufacturer’s recommendations. If you use a filter, you should also change the oil as soon as the filter reaches the end of its life. Unplanned oil changes will eventually cause the vacuum pump to not reach its maximum vacuum capacity.
You can buy vacuum pump oil from vacuum pump manufacturers or other suppliers. These options are available in a variety of sizes, and labels can be customized. The oil should be designed for the pump. However, you should check the manufacturer’s recommendations to avoid buying the wrong type.
If you choose to use a synthetic oil, it is important to use a good quality oil. It helps the pump work more efficiently and prolong its life. 
Install
After choosing a suitable location, the next step is to install the pump. First, place the pump on a flat surface. Then, screw the pump onto the motor body above the check valve. Make sure the accessories are wrapped with sealing tape and secured with screws. The direction of gas inflow and outflow is indicated by arrows on the pump. The direction of rotation around the pump is also shown.
During commissioning, check the operation of each part of the pump. If the pump is equipped with a pipe connection, the pipe should be the same size and shape as the pump flange. Also, make sure that the piping does not cause any pressure drop. In addition, the first three weeks of operation require the installation of protective nets at the suction ports.
When selecting a pump, consider the back pressure of the system. Too much back pressure will affect the capacity of the vacuum pump. Also, check the temperature of the seal. If the temperature is too high, the seal may be damaged. It could also be due to a partially closed valve in the recirculation line or a clogged filter. Circulation pumps and heat exchangers should also be checked for fouling.
The vacuum pump is usually installed in the chassis area of the car. They can be mounted next to the engine or on a lower support frame. They are usually fastened to the bracket using suitable shock absorbers and isolating elements. However, before installing the vacuum pump, be sure to check the vacuum pump’s wiring harness before connecting it to the vehicle.
In many experimental setups, a vacuum pump is essential. However, improperly installed vacuum pumps can expose users to harmful vapors and chemicals. Appropriate plugs and belt guards should be installed to prevent any accidental chemical exposure. It is also important to install a fume hood for the pump.
In most cases, vacuum pumps come with installation manuals and instructions. Some manufacturers even offer start-up assistance if needed.
editor by Dream 2024-05-16
China Good quality High Pressure 2BV Series High Capacity Air Circulation Automatic Pump Low Noise Liquid Ring Vacuum Pump vacuum pump and compressor
Product Description
2BV liquid ring vacuum pump is single-stage monobloc design vacuum pump. It offers Space-saving installation, compared to conventional pumps, the 2BV’s monoblock design delivers the benefits of a simple, compact and economical installation. Since the pump and motor are integral and self supporting, there is no need for additional base plates, couplings or guards, which add to the cost, complexity and overall size of the installation. With CE and Atex certificate, it is an ideal product for much different application including Plastics Industry, Medical Industry, Chemical Industry, Processing Industry, Food and Beverage Industry and other General Industry.
We offer same outline dimensions for bolt-on replacement and equivalent performances with original 2BV liquid ring vacuum pump.
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ITEM |
UNIT |
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Supply Ability |
per month |
2,000set |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Service |
|---|---|
| Warranty: | 1 Year |
| Oil or Not: | Oil |
| Structure: | Rotary Vacuum Pump |
| Exhauster Method: | Entrapment Vacuum Pump |
| Vacuum Degree: | High Vacuum |
| Samples: |
US$ 10000/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What Is the Impact of Altitude on Vacuum Pump Performance?
The performance of vacuum pumps can be influenced by the altitude at which they are operated. Here’s a detailed explanation:
Altitude refers to the elevation or height above sea level. As the altitude increases, the atmospheric pressure decreases. This decrease in atmospheric pressure can have several effects on the performance of vacuum pumps:
1. Reduced Suction Capacity: Vacuum pumps rely on the pressure differential between the suction side and the discharge side to create a vacuum. At higher altitudes, where the atmospheric pressure is lower, the pressure differential available for the pump to work against is reduced. This can result in a decrease in the suction capacity of the vacuum pump, meaning it may not be able to achieve the same level of vacuum as it would at lower altitudes.
2. Lower Ultimate Vacuum Level: The ultimate vacuum level, which represents the lowest pressure that a vacuum pump can achieve, is also affected by altitude. As the atmospheric pressure decreases with increasing altitude, the ultimate vacuum level that can be attained by a vacuum pump is limited. The pump may struggle to reach the same level of vacuum as it would at sea level or lower altitudes.
3. Pumping Speed: Pumping speed is a measure of how quickly a vacuum pump can remove gases from a system. At higher altitudes, the reduced atmospheric pressure can lead to a decrease in pumping speed. This means that the vacuum pump may take longer to evacuate a chamber or system to the desired vacuum level.
4. Increased Power Consumption: To compensate for the decreased pressure differential and achieve the desired vacuum level, a vacuum pump operating at higher altitudes may require higher power consumption. The pump needs to work harder to overcome the lower atmospheric pressure and maintain the necessary suction capacity. This increased power consumption can impact energy efficiency and operating costs.
5. Efficiency and Performance Variations: Different types of vacuum pumps may exhibit varying degrees of sensitivity to altitude. Oil-sealed rotary vane pumps, for example, may experience more significant performance variations compared to dry pumps or other pump technologies. The design and operating principles of the vacuum pump can influence its ability to maintain performance at higher altitudes.
It’s important to note that vacuum pump manufacturers typically provide specifications and performance curves for their pumps based on standardized conditions, often at or near sea level. When operating a vacuum pump at higher altitudes, it is advisable to consult the manufacturer’s guidelines and consider any altitude-related limitations or adjustments that may be necessary.
In summary, the altitude at which a vacuum pump operates can have an impact on its performance. The reduced atmospheric pressure at higher altitudes can result in decreased suction capacity, lower ultimate vacuum levels, reduced pumping speed, and potentially increased power consumption. Understanding these effects is crucial for selecting and operating vacuum pumps effectively in different altitude environments.
Can Vacuum Pumps Be Used in the Production of Solar Panels?
Yes, vacuum pumps are extensively used in the production of solar panels. Here’s a detailed explanation:
Solar panels, also known as photovoltaic (PV) panels, are devices that convert sunlight into electricity. The manufacturing process of solar panels involves several critical steps, many of which require the use of vacuum pumps. Vacuum technology plays a crucial role in ensuring the efficiency, reliability, and quality of solar panel production. Here are some key areas where vacuum pumps are utilized:
1. Silicon Ingot Production: The first step in solar panel manufacturing is the production of silicon ingots. These ingots are cylindrical blocks of pure crystalline silicon that serve as the raw material for solar cells. Vacuum pumps are used in the Czochralski process, which involves melting polycrystalline silicon in a quartz crucible and then slowly pulling a single crystal ingot from the molten silicon. Vacuum pumps create a controlled environment by removing impurities and preventing contamination during the crystal growth process.
2. Wafering: After the silicon ingots are produced, they undergo wafering, where the ingots are sliced into thin wafers. Vacuum pumps are used in wire saws to create a low-pressure environment that helps to cool and lubricate the cutting wire. The vacuum also assists in removing the silicon debris generated during the slicing process, ensuring clean and precise cuts.
3. Solar Cell Production: Vacuum pumps play a significant role in various stages of solar cell production. Solar cells are the individual units within a solar panel that convert sunlight into electricity. Vacuum pumps are used in the following processes:
– Diffusion: In the diffusion process, dopants such as phosphorus or boron are introduced into the silicon wafer to create the desired electrical properties. Vacuum pumps are utilized in the diffusion furnace to create a controlled atmosphere for the diffusion process and remove any impurities or gases that may affect the quality of the solar cell.
– Deposition: Thin films of materials such as anti-reflective coatings, passivation layers, and electrode materials are deposited onto the silicon wafer. Vacuum pumps are used in various deposition techniques like physical vapor deposition (PVD) or chemical vapor deposition (CVD) to create the necessary vacuum conditions for precise and uniform film deposition.
– Etching: Etching processes are employed to create the desired surface textures on the solar cell, which enhance light trapping and improve efficiency. Vacuum pumps are used in plasma etching or wet etching techniques to remove unwanted material or create specific surface structures on the solar cell.
4. Encapsulation: After the solar cells are produced, they are encapsulated to protect them from environmental factors such as moisture and mechanical stress. Vacuum pumps are used in the encapsulation process to create a vacuum environment, ensuring the removal of air and moisture from the encapsulation materials. This helps to achieve proper bonding and prevents the formation of bubbles or voids, which could degrade the performance and longevity of the solar panel.
5. Testing and Quality Control: Vacuum pumps are also utilized in testing and quality control processes during solar panel production. For example, vacuum systems can be used for leak testing to ensure the integrity of the encapsulation and to detect any potential defects or leaks in the panel assembly. Vacuum-based measurement techniques may also be employed for assessing the electrical characteristics and efficiency of the solar cells or panels.
In summary, vacuum pumps are integral to the production of solar panels. They are used in various stages of the manufacturing process, including silicon ingot production, wafering, solar cell production (diffusion, deposition, and etching), encapsulation, and testing. Vacuum technology enables precise control, contamination prevention, and efficient processing, contributing to the production of high-quality and reliable solar panels.
What Are the Primary Applications of Vacuum Pumps?
Vacuum pumps have a wide range of applications across various industries. Here’s a detailed explanation:
1. Industrial Processes:
Vacuum pumps play a vital role in numerous industrial processes, including:
– Vacuum Distillation: Vacuum pumps are used in distillation processes to lower the boiling points of substances, enabling separation and purification of various chemicals and compounds.
– Vacuum Drying: Vacuum pumps aid in drying processes by creating a low-pressure environment, which accelerates moisture removal from materials without excessive heat.
– Vacuum Packaging: Vacuum pumps are used in the food industry to remove air from packaging containers, prolonging the shelf life of perishable goods by reducing oxygen exposure.
– Vacuum Filtration: Filtration processes can benefit from vacuum pumps to enhance filtration rates by applying suction, facilitating faster separation of solids and liquids.
2. Laboratory and Research:
Vacuum pumps are extensively used in laboratories and research facilities for various applications:
– Vacuum Chambers: Vacuum pumps create controlled low-pressure environments within chambers for conducting experiments, testing materials, or simulating specific conditions.
– Mass Spectrometry: Mass spectrometers often utilize vacuum pumps to create the necessary vacuum conditions for ionization and analysis of samples.
– Freeze Drying: Vacuum pumps enable freeze-drying processes, where samples are frozen and then subjected to a vacuum, allowing the frozen water to sublimate directly from solid to vapor state.
– Electron Microscopy: Vacuum pumps are essential for electron microscopy techniques, providing the necessary vacuum environment for high-resolution imaging of samples.
3. Semiconductor and Electronics Industries:
High vacuum pumps are critical in the semiconductor and electronics industries for manufacturing and testing processes:
– Semiconductor Fabrication: Vacuum pumps are used in various stages of chip manufacturing, including deposition, etching, and ion implantation processes.
– Thin Film Deposition: Vacuum pumps create the required vacuum conditions for depositing thin films of materials onto substrates, as done in the production of solar panels, optical coatings, and electronic components.
– Leak Detection: Vacuum pumps are utilized in leak testing applications to detect and locate leaks in electronic components, systems, or pipelines.
4. Medical and Healthcare:
Vacuum pumps have several applications in the medical and healthcare sectors:
– Vacuum Assisted Wound Closure: Vacuum pumps are used in negative pressure wound therapy (NPWT), where they create a controlled vacuum environment to promote wound healing and removal of excess fluids.
– Laboratory Equipment: Vacuum pumps are essential in medical and scientific equipment such as vacuum ovens, freeze dryers, and centrifugal concentrators.
– Anesthesia and Medical Suction: Vacuum pumps are utilized in anesthesia machines and medical suction devices to create suction and remove fluids or gases from the patient’s body.
5. HVAC and Refrigeration:
Vacuum pumps are employed in the HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries:
– Refrigeration and Air Conditioning Systems: Vacuum pumps are used during system installation, maintenance, and repair to evacuate moisture and air from refrigeration and air conditioning systems, ensuring efficient operation.
– Vacuum Insulation Panels: Vacuum pumps are utilized in the manufacturing of vacuum insulation panels, which offer superior insulation properties for buildings and appliances.
6. Power Generation:
Vacuum pumps play a role in power generation applications:
– Steam Condenser Systems: Vacuum pumps are used in power plants to remove non-condensable gases from steam condenser systems, improving thermal efficiency.
– Gas Capture: Vacuum pumps are utilized to capture and remove gases, such as hydrogen or helium, in nuclear power plants, research reactors, or particle accelerators.
These are just a few examples of the primary applications of vacuum pumps. The versatility and wide range of vacuum pump types make them essential in numerous industries, contributing to various manufacturing processes, research endeavors, and technological advancements.
editor by Dream 2024-05-16
China supplier Roots Water Ring Vacuum Unit Pump for Chemical Food Pharmaceutical Industry vacuum pump brakes
Product Description
Product Description
JZJ2b series Roots water ring vacuum unit is an air extraction unit composed of ZJ and zjp roots vacuum pumps as injection and extraction pumps and 2BV and 2be water ring vacuum pumps as front stage pumps according to a certain pumping speed ratio. It can not only be used to extract general gases, but also gases containing water and a small amount of dust. Compared with the general mechanical vacuum pump, it is not afraid of oil pollution, water vapor and dust; Compared with the general water ring vacuum pump, it has advantages of the high limit vacuum and high pumping speed under high vacuum conditions. It is widely used in chemical, pharmaceutical, petroleum, electric power, food, light industry and other industries. It is used to pump places containing a large amount of water vapor, condensable gas and a small amount of CHINAMFG particles.
Our Advantages
JZJ2B series Roots water ring vacuum pump unit adopts 2BV and 2be water ring vacuum pumps with high efficiency and energy saving as the front stage pump and roots vacuum pump as the main pumping pump. Therefore, jzj2b series Roots water ring vacuum pump unit has the advantages of high efficiency, compact structure and high vacuum degree.
The working fluid of the front stage pump of jzj2b series Roots water ring vacuum pump unit mostly uses water, and can also use organic solvents (methanol, ethanol, xylene, acetone and other organic solvents) or other liquids. The front stage pump is used as a closed circulation system, which greatly reduces the pollution to the environment and greatly improves the recovery of organic solvents. The limit vacuum degree is determined by the saturated vapor pressure of the working fluid.
Product Parameters
| Unit Type | Pump model | Pumping speed (L/S) | Maximum suction pressure (Pa) | pressure limit | Total Power (kW) | ||
| Main Pump | prepump | water ring | oil pump unit | ||||
| JZJ2B30-2 | ZJ30 | 2BV2061 | 30 | 8000 | 2.25 | ||
| JZJ2B30-1 | ZJ30 | 2BV5110 | 30 | 12000 | 4.75 | ||
| JZJ2B70-2 | ZJ70 | 2BV5110 | 70 | 6000 | 5.1 | ||
| JZJ2B70-1 | ZJ70 | 2BV5111 | 70 | 12000 | 6.6 | ||
| JZJ2B150-2A | ZJP150 | 2BV5111 | 150 | 6000 | 7.7 | ||
| JZJ2B150-2B | ZJP150 | 2BV5121 | 150 | 8000 | 9.7 | ||
| JZJ2B150-1 | ZJP150 | 2BV5131 | 150 | 10000 | 13.2 | ||
| JZJ2B300-2A | ZJP300 | 2BV5131 | 300 | 4000 | 15 | ||
| JZJ2B300-2B | ZJP300 | 2BV5161 | 300 | 5000 | 267 | 80 | 19 |
| JZJ2B300-1 | ZJP300 | 2BE1 202 | 300 | 10000 | 26 | ||
| JZJ2B600-2A | ZJP600 | 2BE1 202 | 600 | 4000 | 27.5 | ||
| JZJ2B600-2B | ZJP600 | 2BE1 203 | 600 | 5000 | 42.5 | ||
| JZJ2B600-1 | ZJP600 | 2BE1 252 | 600 | 12000 | 50.5 | ||
| JZJ2B1200-2A | ZJP1200 | 2BE1 252 | 1200 | 2500 | 56 | ||
| JZJ2B1200-2B | ZJP1200 | 2BE1 253 | 1200 | 4000 | 86 | ||
| JZJ2B1200-1 | ZJP1200 | 2BE1 303 | 1200 | 8000 | 121 | ||
| JZJ2B2500-2 | ZJP2500 | 2BE1 303 | 2500 | 3000 | 132 | ||
| JZJ2B70-2.1 | ZJ70 | ZJ30/2BV5110 | 70 | 6000 | 5.85 | ||
| JZJ2B150-2.1 | ZJP150 | ZJ70/2BV5111 | 150 | 6000 | 25 | 0.8 | 8.8 |
| JZJ2B 150-4.1 | ZJP150 | ZJ30/2BV5110 | 150 | 3000 | 6.95 | ||
| Unit Type | pump model | pumping speed (L/S) | maximum suction pressure (Pa) | pressure limit | total power (kW) | ||
| main pump | prepump | water ring unit | oil pump unit | ||||
| JZJ2B300-2.1 | ZJP300 | ZJP150/2BV5131 | 300 | 5000 | 17.2 | ||
| JZJ2B300-2.2 | ZJP300 | ZJP150/2BV5121 | 300 | 4000 | 13.7 | ||
| JZJ2B300-4.1 | ZJP300 | ZJ70/2BV5111 | 300 | 2000 | 10.6 | ||
| JZJ2B600-4.1 | ZJP600 | ZJP150/2BV5131 | 600 | 1500 | 18.7 | ||
| JZJ2B600-2.2 | ZJP600 | ZJP300/2BV5161 | 600 | 2000 | 25 | 0.8 | 24.5 |
| JZJ2B1200-4.2 | ZJP1200 | ZJP300/2BV5161 | 1200 | 1000 | 30 | ||
| JZJ2B1200-4.1 | ZJP1200 | ZJP1200/2BE1 202 | 1200 | 1200 | 37 | ||
| JZJ2B 1200-2.2 | ZJP1200 | ZJP600/2BE1 203 | 1200 | 2500 | 53.5 | ||
| JZJ2B1200-2.1 | ZJP1200 | ZJP600/2BE1 252 | 1200 | 3000 | 61.5 | ||
| JZJ2B2500-4.1 | ZJP2500 | ZJP600/2BE1 252 | 2500 | 1000 | 72.5 | ||
| JZJ2B70-2.1.1 | ZJ70 | ZJ30/ZJ30/2BV5110 | 70 | 6000 | 6.6 | ||
| JZJ2B150-2.2.1 | ZJP150 | ZJ70/ZJ30/2BV5110 | 150 | 3000 | 8.05 | ||
| JZJ2B300-2.2.1 | ZJP300 | ZJ150/ZJ70/2BV5111 | 300 | 3000 | 12.8 | ||
| JZJ2B300-4.2.1 | ZJP300 | ZJ70/ZJ30/2BV5110 | 300 | 1200 | 0.5 | 0.05 | 9.85 |
| JZJ2B600-2.2.1 | ZJP600 | ZJP300/ZJP150/2BV5131 | 600 | 2500 | 22.7 | ||
| JZJ2B600-4.2.1 | ZJP600 | ZJP150/ZJ70/2BV5111 | 600 | 1200 | 14.3 | ||
| JZJ2B1200-4.2.1 | ZJP1200 | ZJP300/ZJP150/2BV5131 | 1200 | 1000 | 28.2 | ||
| JZJ2B2500-4.2.1 | ZJ2500 | ZJP600/ZJP300/2BE1 202 | 2500 | 1000 | 53.5 | ||
Detailed Photos
Vacuum pump is used in the field of chemical and pharmaceutical factory
General Manager Speech
Deeply cultivate the vacuum technology, and research,develop and manufacture the vacuum equipment to provide the best solution in the vacuum field and make the vacuum application easier.
Company Profile
ZheJiang Kaien Vacuum Technology Co., Ltd. is a high-tech enterprise integrating R & D, production and operation of vacuum equipment. The company has strong technical force, excellent equipment and considerate after-sales service. The product manufacturing process is managed in strict accordance with IS09001 quality system. It mainly produces and sells screw vacuum pump, roots pump, claw vacuum pump, runoff vacuum pump, scroll pump, water ring vacuum pump, vacuum unit and other vacuum systems.
New plant plHangZhou
The company’s products have been for a number of food, medicine, refrigeration, drying plants and a number of transformer related equipment manufacturers for vacuum equipment. The products are widely used in vacuum drying and dehydration, kerosene vapor phase drying, vacuum impregnation, vacuum metallurgy, vacuum coating, vacuum evaporation, vacuum concentration, oil and gas recovery, etc.
High precision machining equipment
The company cooperates with colleges and universities to research and develop core technologies, and owns dozens of independent intellectual property patents. Adhering to the basic tenet of quality, reputation and service, the company takes leading-edge technology of vacuum pump as its own responsibility, and wholeheartedly serves customers of vacuum equipment application in various industries with rigorous working attitude and professional working style.
Product quality wins consumer cooperationIn shipment ISO 9001
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| After-sales Service: | Lifetime Paid Service |
|---|---|
| Warranty: | One Year |
| Oil or Not: | Oil Free |
| Structure: | Screw |
| Exhauster Method: | Entrapment Vacuum Pump |
| Vacuum Degree: | High Vacuum |
| Customization: |
Available
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How Do Roots Vacuum Pumps Affect the Efficiency of Vacuum Systems in Various Industries?
Roots vacuum pumps have a significant impact on the efficiency of vacuum systems across various industries. Here’s a detailed explanation:
1. Enhanced Vacuum Level:
– High Pumping Speed: Roots vacuum pumps are known for their high pumping speed, which refers to the rate at which they can evacuate gas from a system. By quickly removing gas molecules, these pumps help achieve and maintain a lower pressure, resulting in an enhanced vacuum level within the system. This increased vacuum level is crucial in industries such as semiconductor manufacturing, where precise control of pressure is necessary for optimal processing conditions.
– Improved Evacuation Time: With their rapid gas pumping capability, Roots vacuum pumps significantly reduce the evacuation time required to reach the desired vacuum level. This efficiency is particularly important in industries where time-sensitive processes are involved, such as vacuum drying, degassing, or impregnation, allowing for faster production cycles and increased productivity.
2. Increased Throughput:
– Continuous Operation: Roots vacuum pumps are designed for continuous operation, enabling uninterrupted gas removal from the vacuum system. Their robust construction and oil-free operation make them reliable and suitable for demanding industrial applications. The ability to maintain a consistent vacuum level without frequent stops or downtime contributes to increased system throughput and overall efficiency.
– Handling Large Volumes: Roots pumps are capable of handling large gas volumes due to their displacement principle. This makes them well-suited for industries that require the evacuation of substantial amounts of gas, such as in chemical processing, pharmaceutical manufacturing, or vacuum packaging. By efficiently evacuating large volumes of gas, Roots vacuum pumps facilitate higher production rates and improved process efficiency.
3. Improved Process Control:
– Stable Vacuum Level: Roots vacuum pumps help maintain a stable vacuum level within the system, which is essential for precise process control. By swiftly removing gas molecules, these pumps prevent pressure fluctuations and ensure a consistent environment for various manufacturing processes. This is particularly crucial in industries like thin film deposition, where maintaining a stable vacuum is crucial for achieving uniform coating thickness and quality.
– Reduced Contamination: Roots vacuum pumps operate without lubricating oil in the pumping chamber, minimizing the risk of oil contamination in the vacuum system. This is particularly advantageous in industries such as electronics, semiconductor fabrication, or research laboratories, where even trace amounts of contaminants can adversely affect product quality or experimental results. By providing clean and oil-free vacuum, Roots pumps contribute to improved process control, reduced yield loss, and enhanced product reliability.
4. Energy Efficiency:
– Lower Power Consumption: Roots vacuum pumps are designed to operate efficiently, consuming lower power compared to other types of vacuum pumps. This energy efficiency is beneficial in industries where vacuum systems are continuously operated, such as in chemical processing plants or industrial manufacturing facilities. By reducing power consumption, Roots pumps help lower operational costs and contribute to sustainable and environmentally friendly practices.
– Heat Dissipation: Roots pumps generate less heat during operation compared to certain other vacuum pump types. This is advantageous in industries where temperature control is critical, such as in semiconductor fabrication or vacuum furnaces. The reduced heat generation minimizes the need for additional cooling measures, improving overall energy efficiency and reducing operational costs.
In summary, Roots vacuum pumps significantly impact the efficiency of vacuum systems in various industries. They enhance the vacuum level, increase system throughput, improve process control, and contribute to energy savings. By providing high pumping speed, quick evacuation time, continuous operation, stable vacuum levels, reduced contamination risk, lower power consumption, and efficient heat dissipation, Roots vacuum pumps play a crucial role in optimizing the performance and productivity of vacuum systems across industries.
Are Roots Vacuum Pumps Used in Industrial Applications?
Yes, Roots vacuum pumps are widely used in various industrial applications. Here’s a detailed explanation of their application in industrial settings:
1. Chemical Processing: Roots vacuum pumps find extensive use in the chemical processing industry. They are employed for processes such as vacuum distillation, solvent recovery, drying, and degassing. Their high pumping speed and ability to handle corrosive gases make them suitable for handling various chemical vapors and byproducts.
2. Pharmaceuticals: In the pharmaceutical industry, Roots vacuum pumps are utilized for applications such as vacuum drying, tablet coating, freeze drying, and vacuum packaging. Their oil-free operation ensures a clean and contaminant-free vacuum environment, which is crucial for pharmaceutical manufacturing processes.
3. Food Processing: Roots vacuum pumps play a significant role in the food processing industry. They are employed for vacuum packaging, vacuum cooling, and vacuum drying of food products. The oil-free operation of Roots vacuum pumps ensures food safety and eliminates the risk of contamination.
4. Environmental Technology: Roots vacuum pumps are utilized in environmental technology applications, including wastewater treatment, biogas processing, and air pollution control. They are employed to extract gases, control emissions, and facilitate the treatment and purification of air and water.
5. Semiconductor Manufacturing: In the semiconductor industry, Roots vacuum pumps are used for processes such as ion implantation, physical vapor deposition (PVD), chemical vapor deposition (CVD), and etching. Their high pumping speed and oil-free operation are crucial for maintaining clean vacuum conditions required in semiconductor fabrication.
6. Packaging and Printing: Roots vacuum pumps are employed in packaging and printing applications. They are used for vacuum packaging of products, vacuum forming of packaging materials, and in printing presses for paper handling and ink transfer.
7. Automotive Industry: Roots vacuum pumps find application in the automotive industry for processes such as brake system vacuum assist, crankcase ventilation, and emissions control systems. They help create vacuum conditions required for the operation of various automotive systems.
8. Research and Laboratory: Roots vacuum pumps are utilized in research laboratories and scientific facilities for a wide range of applications. They are used in vacuum ovens, freeze dryers, vacuum filtration, electron microscopy, surface analysis, and other laboratory processes that require controlled vacuum environments.
9. Energy Industry: In the energy sector, Roots vacuum pumps are used for applications such as steam turbine condenser air extraction, transformer drying, and vacuum impregnation of electrical components. They help maintain proper vacuum conditions for efficient and reliable operation of energy systems.
These are just a few examples of the industrial applications where Roots vacuum pumps are commonly used. Their high pumping speed, large gas handling capacity, oil-free operation, reliability, and versatility make them suitable for a wide range of industrial processes that require efficient and reliable vacuum generation.
editor by Dream 2024-05-16
China manufacturer Jzj Roots Vacuum Pumps Packaging System for Medical Professional Factory vacuum pump ac
Product Description
COMPANY SHOW:
20 Years
ZiBoZhuoXin Pump Industry co,.Ltd is located in a century industrial city known as the Pump Capital of China—HangZhou city, ZheJiang Province. Has over 20 years’ experience of manufacturing vacuum pumps and 10+ years’ experience of exporting.
Various products
We can suppply all type of vacuum pumps and spare parts in China, 2BV/2BEA/2BEC/SK/2SK/JZJ2B/ etc, and other industrial machine;
24 Hours
Please do not hestiate to contact us if have any urgent matters,each of your inquiries will be taken into account and get our response within 24 hours.
Product Main feature:
JZJ2B Roots series water ring unit is consists of ZJ type roots pump as the main pump,2BV/2BE series of water ring pump or Roots-water ring unit as a fore pump pumping unit. It can be used to pumping gas in addition to, can also aspirate containing water, compared to organic solvent or a small amount of dust gas. And general mechanical vacuum pump, not afraid of oil pollution, not afraid of water, gas and dust, and compared with the general water ring vacuum pump, with vacuum high and pump speed characteristics under high vacuum condition.
Advantage:
Comparing with common liquid ring vacuum pump,the capacity to remain high pumping speed under high or ultimate vacuum degree becomes its main advantage. Except for normal gas suction, this system can also pump special gas with small amount of vapor or dust. Additionally, this system is free from oil pollution, as well as vapor and dust.
Since the 2BVC type of liquid ring pump has been adopted as its fore pump, and it is compact-designed with no air leakage and high protection level. Besides,our 2BV type is more anti corrosive than 2SKC type, because all 2BVC impellers are SS304 material.
Another note, the fore pump can be designed as a closed circulation system so to reduce the environment pollution greatly.
JZJ2B Series Roots Water Ring Vacuum Unit Technical Specifications:
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Note:
Above are recommended models as per national standards. Since the suction pressure will be changed as per distinguished working condition, before model selection, the verifying calculation as per actual suction and discharging process, condensation situation of condensable gas, changing time for suction pressure is required. Or referring to the clients current system is also workable.
Please refer to instructions of each pump for technical parameter checking.
The max suction pressure means the pressure under which the main pump can work. Over this degree, the main pump will be result to overloaded.
FAQ
Q: What’s your MOQ?
A: One set;
Q: What are the causes of no flow or insufficient flow of centrifugal pump?
A: There is air in the suction pipe or pump, which needs to be discharged. Air leakage is found in the suction pipeline, and the leakage is repaired. If the valve of suction line or discharge line is closed, relevant valve shall be opened. If the suction height is too high, recalculate the installation height. The suction line is too small or blocked.
Q: How to resist cavitation in centrifugal pump?
A: Improve the structure design from the suction to the impeller of the centrifugal pump;Adopt double stage suction impeller and use anti-cavitation material;
Q:What is the function of rubber ball in water ring vacuum pump?
A: Rubber ball in water ring vacuum pump, the correct name is called rubber ball valve. Its role is to eliminate the pump equipment in the operation process of the phenomenon of over compression or insufficient compression.
Q:How long is warranty?
A:One year formain construction warranty.
Q:How can I pay for my items? What is the payment you can provide
A:Usually by T/T, 30%-50% deposit payment once PI/Contract confirmed, then the remaining balance will be paid after inspection and before shipment via T/T or L/C;
welcome client from home and abroad to contact us for future cooperation.
Detail size drawing and install drawing please contact our sales in charge to get;
key:nash/simense/refurish/vacuum pumps/HangZhou CHINAMFG pump/ /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Oil or Not: | Oil Free |
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| Structure: | Rotary Vacuum Pump |
| Exhauster Method: | Positive Displacement Pump |
| Vacuum Degree: | High Vacuum |
| Work Function: | Mainsuction Pump |
| Working Conditions: | Wet |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
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Can Roots Vacuum Pumps Be Used for Vacuum Impregnation in Manufacturing?
Yes, Roots vacuum pumps can be used for vacuum impregnation in manufacturing. Here’s a detailed explanation:
1. Vacuum Impregnation in Manufacturing: Vacuum impregnation is a process used in manufacturing to fill porous materials or components with a liquid or resin. It is commonly employed to enhance the properties of materials by improving their strength, sealing capability, or resistance to chemicals or corrosion. The process involves placing the porous material in a vacuum chamber and removing the air or gas trapped within its pores. Once a vacuum is established, a liquid or resin is introduced, and the vacuum is released, allowing the material to absorb the impregnating substance.
2. Role of Roots Vacuum Pumps: Roots vacuum pumps play a crucial role in the vacuum impregnation process by creating and maintaining the required vacuum conditions. Here’s how they contribute:
– Evacuation: Roots pumps are used to evacuate the impregnation chamber, removing the air and gas from within the pores of the porous material. By creating a vacuum, the trapped gases are extracted, creating a void space for the impregnating substance to penetrate.
– Pressure Control: Roots pumps help control the pressure within the impregnation chamber during different stages of the process. They can rapidly achieve and maintain the desired vacuum level, ensuring proper impregnation of the material and preventing the formation of air bubbles or voids.
– Gas Removal: Roots pumps effectively remove gases released from the impregnating substance during the impregnation process. As the liquid or resin fills the pores of the porous material, gases may be released due to the reaction or outgassing. The vacuum pump evacuates these gases, preventing their accumulation and ensuring complete impregnation.
3. Advantages of Roots Vacuum Pumps for Vacuum Impregnation:
– High Pumping Speed: Roots vacuum pumps have a high pumping speed, enabling rapid evacuation of the impregnation chamber. This reduces the overall impregnation cycle time, increasing manufacturing throughput and efficiency.
– Large Volume Handling: Roots pumps are capable of handling large volumes of gas, allowing them to evacuate chambers of different sizes effectively. This is advantageous when impregnating large or complex-shaped components that require a significant amount of impregnating substance.
– Continuous Operation: Roots pumps can operate continuously, maintaining the vacuum conditions required for impregnation throughout the process. This ensures consistent impregnation results and reduces the risk of incomplete impregnation or material defects.
– Compatibility with Impregnating Substances: Roots vacuum pumps are compatible with a wide range of impregnating substances, including resins, oils, solvents, and other liquids. They can handle different chemical compositions and provide a clean and efficient environment for the impregnation process.
4. Considerations for Vacuum Impregnation:
– Material Compatibility: It is essential to consider the compatibility of the porous material with the impregnating substance and the impregnation process itself. Some materials may require pre-treatment or surface preparation before impregnation. The choice of impregnating substance should also align with the material’s properties and intended application.
– Process Parameters: Vacuum impregnation involves controlling various process parameters, such as vacuum level, impregnation time, pressure release, and curing conditions. These parameters may vary depending on the material, impregnating substance, and desired impregnation results. Proper process optimization and control are crucial for achieving consistent and reliable impregnation outcomes.
– System Design: The design of the vacuum impregnation system should consider factors such as chamber size, gas flow rates, vacuum pump capacity, and pressure control mechanisms. Proper system design ensures efficient operation, reliable vacuum conditions, and effective impregnation of the porous material.
In summary, Roots vacuum pumps are well-suited for vacuum impregnation in manufacturing. Their high pumping speed, large volume handling capability, continuous operation, and compatibility with impregnating substances make them effective in creating and maintaining the required vacuum conditions for successful impregnation. By considering material compatibility, process parameters, and system design, Roots vacuum pumps contribute to the efficient and reliable impregnation of porous materials in various manufacturing applications.
Are Roots Vacuum Pumps Used in Industrial Applications?
Yes, Roots vacuum pumps are widely used in various industrial applications. Here’s a detailed explanation of their application in industrial settings:
1. Chemical Processing: Roots vacuum pumps find extensive use in the chemical processing industry. They are employed for processes such as vacuum distillation, solvent recovery, drying, and degassing. Their high pumping speed and ability to handle corrosive gases make them suitable for handling various chemical vapors and byproducts.
2. Pharmaceuticals: In the pharmaceutical industry, Roots vacuum pumps are utilized for applications such as vacuum drying, tablet coating, freeze drying, and vacuum packaging. Their oil-free operation ensures a clean and contaminant-free vacuum environment, which is crucial for pharmaceutical manufacturing processes.
3. Food Processing: Roots vacuum pumps play a significant role in the food processing industry. They are employed for vacuum packaging, vacuum cooling, and vacuum drying of food products. The oil-free operation of Roots vacuum pumps ensures food safety and eliminates the risk of contamination.
4. Environmental Technology: Roots vacuum pumps are utilized in environmental technology applications, including wastewater treatment, biogas processing, and air pollution control. They are employed to extract gases, control emissions, and facilitate the treatment and purification of air and water.
5. Semiconductor Manufacturing: In the semiconductor industry, Roots vacuum pumps are used for processes such as ion implantation, physical vapor deposition (PVD), chemical vapor deposition (CVD), and etching. Their high pumping speed and oil-free operation are crucial for maintaining clean vacuum conditions required in semiconductor fabrication.
6. Packaging and Printing: Roots vacuum pumps are employed in packaging and printing applications. They are used for vacuum packaging of products, vacuum forming of packaging materials, and in printing presses for paper handling and ink transfer.
7. Automotive Industry: Roots vacuum pumps find application in the automotive industry for processes such as brake system vacuum assist, crankcase ventilation, and emissions control systems. They help create vacuum conditions required for the operation of various automotive systems.
8. Research and Laboratory: Roots vacuum pumps are utilized in research laboratories and scientific facilities for a wide range of applications. They are used in vacuum ovens, freeze dryers, vacuum filtration, electron microscopy, surface analysis, and other laboratory processes that require controlled vacuum environments.
9. Energy Industry: In the energy sector, Roots vacuum pumps are used for applications such as steam turbine condenser air extraction, transformer drying, and vacuum impregnation of electrical components. They help maintain proper vacuum conditions for efficient and reliable operation of energy systems.
These are just a few examples of the industrial applications where Roots vacuum pumps are commonly used. Their high pumping speed, large gas handling capacity, oil-free operation, reliability, and versatility make them suitable for a wide range of industrial processes that require efficient and reliable vacuum generation.
editor by Dream 2024-05-16
China factory Industrial Water Ring Vacuum Pump/Liquid Vacuum Pumps for EPS Foam Machine vacuum pump diy
Product Description
Product Description
The 2BV series water ring vacuum pumps and compressor is mainly used for sucking gases and water vapor,Particularly suitable for pumping pollution-free gas and steam (special gas needs to be specified when ordering), and the suction pressure can reach 33mbar absolute pressure (97% vacuum degree). When the water ring vacuum pump works for a long time when the suction pressure is close to the limit vacuum (saturated vapor pressure of working fluid), it is necessary to connect with the cavitation resistant pipe in order to get rid of the screaming and protect the pump.
In conjunction with ZheJiang University, China University of petroleum and other units, our company has continuously optimized its products and launched 2BV series water ring vacuum pumps. With its excellent performance and many advantages, our company has become a new generation of energy-saving products and will comprehensively replace SK, 2SK series water ring vacuum pumps and W, WY, WL and other reciprocating vacuum pumps with the same energy.
Our Advantages
1.The direct connection design of the motor saves space, is easy to install and maintain.
2.All adopt mechanical seal as standard configuration.
3.It is equipped with a cavitation protection pipe interface. If it works for a long time under the limit pressure, it will automatically open the cavitation protection pipe interface, which can maximize the suction effect and eliminate the cavitation sound, and effectively protect the vacuum pump.
4.The whole series is equipped with stainless steel impeller, which improves the corrosion resistance of the vacuum pump.
5.The unique flexible exhaust port design will not produce over compression, ensuring the best efficiency of the vacuum pump within its performance range.
Typical Use
——Oil and gas recovery. ——Biological medicine ——Food Processing —— Single crystal furnace
——Vacuum forming ——Vacuum flame refining ——Electronic photovoltaic. ——Semiconductor synthesis
Product Parameters
| Type | Maximum air volume m3/min |
Pressure limit Pa |
power kW | revolution rpm | Motor explosion-proof grad | Water consumption L/min |
noise dB(A) | weight kg |
| 2BV2060-EX | 0.45 | 3300 | 1.1 | 2880 | d II BT4 | 2 | 62 | 39 |
| 2BV2061-EX | 0.87 | 3300 | 1.5 | 2880 | d II BT4 | 2 | 65 | 45 |
| 2BV2070-EX | 1.33 | 3300 | 2.2 | 2880 | d II BT4 | 2.5 | 66 | 66 |
| 2BV2071-EX | 1.83 | 3300 | 3 | 2880 | d II BT4 | 4.2 | 72 | 77 |
| 2BV6110 | 2.75 | 3300 | 4 | 1450 | d II BT4 | 7 | 63 | 153 |
| 2BV6111 | 3.83 | 3300 | 5.5 | 1450 | d II BT4 | 8.5 | 68 | 208 |
| 2BV6121 | 4.68 | 3300 | 7.5 | 1450 | d II BT4 | 10 | 69 | 240 |
| 2BV6131 | 6.68 | 3300 | 11 | 1450 | d II BT4 | 15 | 73 | 320 |
| 2BV6161 | 8.3 | 3300 | 15 | 970 | d II BT4 | 20 | 74 | 446 |
Detailed Photos
Water ring pump
High efficiency roots + water ring vacuum pump unit
High efficiency roots + water ring vacuum pump unit
Vacuum pump is used in the field of chemical plant
General Manager Speech
Deeply cultivate the vacuum technology, and research,develop and manufacture the vacuum equipment to provide the best solution in the vacuum field and make the vacuum application easier.
Company Profile
ZheJiang Kaien Vacuum Technology Co., Ltd. is a high-tech enterprise integrating R & D, production and operation of vacuum equipment. The company has strong technical force, excellent equipment and considerate after-sales service. The product manufacturing process is managed in strict accordance with IS09001 quality system. It mainly produces and sells screw vacuum pump, roots pump, claw vacuum pump, runoff vacuum pump, scroll pump, water ring vacuum pump, vacuum unit and other vacuum systems.
New plant plHangZhou
The company’s products have been for a number of food, medicine, refrigeration, drying plants and a number of transformer related equipment manufacturers for vacuum equipment. The products are widely used in vacuum drying and dehydration, kerosene vapor phase drying, vacuum impregnation, vacuum metallurgy, vacuum coating, vacuum evaporation, vacuum concentration, oil and gas recovery, etc.
High precision machining equipment
The company cooperates with many scientific research institutions and universities, such as ZheJiang University, China University of petroleum, ZheJiang Institute of mechanical design, etc.with colleges and universities to research and develop core technologies, and owns dozens of independent intellectual property patents.Our technology is leading, the product quality is stable, the product has a good reputation in China’s domestic market, is sold all over the country, and is exported to Europe, America, Africa, the Middle East and Southeast Asia,We adhering to the basic tenet of quality, reputation and service, the company takes leading-edge technology of vacuum pump as its own responsibility, and wholeheartedly serves customers of vacuum equipment application in various industries with rigorous working attitude and professional working style.
Product quality wins consumer cooperationIn shipment ISO 9001 High tech enterprise certificate
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Lifetime Paid Service |
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| Warranty: | One Year |
| Oil or Not: | Oil Free |
| Structure: | Water Ring |
| Exhauster Method: | Entrapment Vacuum Pump |
| Vacuum Degree: | High Vacuum |
| Customization: |
Available
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Can Vacuum Pumps Be Used for Vacuum Furnaces?
Yes, vacuum pumps can be used for vacuum furnaces. Here’s a detailed explanation:
Vacuum furnaces are specialized heating systems used in various industries for heat treatment processes that require controlled environments with low or no atmospheric pressure. Vacuum pumps play a crucial role in creating and maintaining the vacuum conditions necessary for the operation of vacuum furnaces.
Here are some key points regarding the use of vacuum pumps in vacuum furnaces:
1. Vacuum Creation: Vacuum pumps are used to evacuate the furnace chamber, creating a low-pressure or near-vacuum environment. This is essential for the heat treatment processes carried out in the furnace, as it helps eliminate oxygen and other reactive gases, preventing oxidation or unwanted chemical reactions with the heated materials.
2. Pressure Control: Vacuum pumps provide the means to control and maintain the desired pressure levels within the furnace chamber during the heat treatment process. Precise pressure control is necessary to achieve the desired metallurgical and material property changes during processes such as annealing, brazing, sintering, and hardening.
3. Contamination Prevention: By removing gases and impurities from the furnace chamber, vacuum pumps help prevent contamination of the heated materials. This is particularly important in applications where cleanliness and purity of the processed materials are critical, such as in the aerospace, automotive, and medical industries.
4. Rapid Cooling: Some vacuum furnace systems incorporate rapid cooling capabilities, known as quenching. Vacuum pumps assist in facilitating the rapid cooling process by removing the heat generated during quenching, ensuring efficient cooling and minimizing distortion or other unwanted effects on the treated materials.
5. Process Flexibility: Vacuum pumps provide flexibility in the type of heat treatment processes that can be performed in vacuum furnaces. Different heat treatment techniques, such as vacuum annealing, vacuum brazing, or vacuum carburizing, require specific pressure levels and atmospheric conditions that can be achieved and maintained with the use of vacuum pumps.
6. Vacuum Pump Types: Different types of vacuum pumps can be used in vacuum furnaces, depending on the specific requirements of the heat treatment process. Commonly used vacuum pump technologies include oil-sealed rotary vane pumps, dry screw pumps, diffusion pumps, and cryogenic pumps. The choice of vacuum pump depends on factors such as required vacuum level, pumping speed, reliability, and compatibility with the process gases.
7. Maintenance and Monitoring: Proper maintenance and monitoring of vacuum pumps are essential to ensure their optimal performance and reliability. Regular inspections, lubrication, and replacement of consumables (such as oil or filters) are necessary to maintain the efficiency and longevity of the vacuum pump system.
8. Safety Considerations: Operating vacuum furnaces with vacuum pumps requires adherence to safety protocols. This includes proper handling of potentially hazardous gases or chemicals used in the heat treatment processes, as well as following safety guidelines for operating and maintaining the vacuum pump system.
Overall, vacuum pumps are integral components of vacuum furnaces, enabling the creation and maintenance of the required vacuum conditions for precise and controlled heat treatment processes. They contribute to the quality, consistency, and efficiency of the heat treatment operations performed in vacuum furnaces across a wide range of industries.
Can Vacuum Pumps Be Used for Chemical Distillation?
Yes, vacuum pumps are commonly used in chemical distillation processes. Here’s a detailed explanation:
Chemical distillation is a technique used to separate or purify components of a mixture based on their different boiling points. The process involves heating the mixture to evaporate the desired component and then condensing the vapor to collect the purified substance. Vacuum pumps play a crucial role in chemical distillation by creating a reduced pressure environment, which lowers the boiling points of the components and enables distillation at lower temperatures.
Here are some key aspects of using vacuum pumps in chemical distillation:
1. Reduced Pressure: By creating a vacuum or low-pressure environment in the distillation apparatus, vacuum pumps lower the pressure inside the system. This reduction in pressure lowers the boiling points of the components, allowing distillation to occur at temperatures lower than their normal boiling points. This is particularly useful for heat-sensitive or high-boiling-point compounds that would decompose or become thermally degraded at higher temperatures.
2. Increased Boiling Point Separation: Vacuum distillation increases the separation between the boiling points of the components, making it easier to achieve a higher degree of purification. In regular atmospheric distillation, the boiling points of some components may overlap, leading to less effective separation. By operating under vacuum, the boiling points of the components are further apart, improving the selectivity and efficiency of the distillation process.
3. Energy Efficiency: Vacuum distillation can be more energy-efficient compared to distillation under atmospheric conditions. The reduced pressure lowers the required temperature for distillation, resulting in reduced energy consumption and lower operating costs. This is particularly advantageous when dealing with large-scale distillation processes or when distilling heat-sensitive compounds that require careful temperature control.
4. Types of Vacuum Pumps: Different types of vacuum pumps can be used in chemical distillation depending on the specific requirements of the process. Some commonly used vacuum pump types include:
– Rotary Vane Pumps: Rotary vane pumps are widely used in chemical distillation due to their ability to achieve moderate vacuum levels and handle various gases. They work by using rotating vanes to create chambers that expand and contract, enabling the pumping of gas or vapor.
– Diaphragm Pumps: Diaphragm pumps are suitable for smaller-scale distillation processes. They use a flexible diaphragm that moves up and down to create a vacuum and compress the gas or vapor. Diaphragm pumps are often oil-free, making them suitable for applications where avoiding oil contamination is essential.
– Liquid Ring Pumps: Liquid ring pumps can handle more demanding distillation processes and corrosive gases. They rely on a rotating liquid ring to create a seal and compress the gas or vapor. Liquid ring pumps are commonly used in chemical and petrochemical industries.
– Dry Screw Pumps: Dry screw pumps are suitable for high-vacuum distillation processes. They use intermeshing screws to compress and transport gas or vapor. Dry screw pumps are known for their high pumping speeds, low noise levels, and oil-free operation.
Overall, vacuum pumps are integral to chemical distillation processes as they create the necessary reduced pressure environment that enables distillation at lower temperatures. By using vacuum pumps, it is possible to achieve better separation, improve energy efficiency, and handle heat-sensitive compounds effectively. The choice of vacuum pump depends on factors such as the required vacuum level, the scale of the distillation process, and the nature of the compounds being distilled.
Can Vacuum Pumps Be Used in Food Processing?
Yes, vacuum pumps are widely used in food processing for various applications. Here’s a detailed explanation:
Vacuum pumps play a crucial role in the food processing industry by enabling the creation and maintenance of vacuum or low-pressure environments. They offer several benefits in terms of food preservation, packaging, and processing. Here are some common applications of vacuum pumps in food processing:
1. Vacuum Packaging: Vacuum pumps are extensively used in vacuum packaging processes. Vacuum packaging involves removing air from the packaging container to create a vacuum-sealed environment. This process helps extend the shelf life of food products by inhibiting the growth of spoilage-causing microorganisms and reducing oxidation. Vacuum pumps are used to evacuate the air from the packaging, ensuring a tight seal and maintaining the quality and freshness of the food.
2. Freeze Drying: Vacuum pumps are essential in freeze drying or lyophilization processes used in food processing. Freeze drying involves removing moisture from food products while they are frozen, preserving their texture, flavor, and nutritional content. Vacuum pumps create a low-pressure environment that allows frozen water to directly sublimate from solid to vapor, resulting in the removal of moisture from the food without causing damage or loss of quality.
3. Vacuum Cooling: Vacuum pumps are utilized in vacuum cooling processes for rapid and efficient cooling of food products. Vacuum cooling involves placing the food in a vacuum chamber and reducing the pressure. This lowers the boiling point of water, facilitating the rapid evaporation of moisture and heat from the food, thereby cooling it quickly. Vacuum cooling helps maintain the freshness, texture, and quality of delicate food items such as fruits, vegetables, and bakery products.
4. Vacuum Concentration: Vacuum pumps are employed in vacuum concentration processes in the food industry. Vacuum concentration involves removing excess moisture from liquid food products to increase their solids content. By creating a vacuum, the boiling point of the liquid is reduced, allowing for gentle evaporation of water while preserving the desired flavors, nutrients, and viscosity of the product. Vacuum concentration is commonly used in the production of juices, sauces, and concentrates.
5. Vacuum Mixing and Deaeration: Vacuum pumps are used in mixing and deaeration processes in food processing. In the production of certain food products such as chocolates, confectioneries, and sauces, vacuum mixing is employed to remove air bubbles, achieve homogeneity, and improve product texture. Vacuum pumps aid in the removal of entrapped air and gases, resulting in smooth and uniform food products.
6. Vacuum Filtration: Vacuum pumps are utilized in food processing for vacuum filtration applications. Vacuum filtration involves separating solids from liquids or gases using a filter medium. Vacuum pumps create suction that draws the liquid or gas through the filter, leaving behind the solid particles. Vacuum filtration is commonly used in processes such as clarifying liquids, removing impurities, and separating solids from liquids in the production of beverages, oils, and dairy products.
7. Marinating and Brining: Vacuum pumps are employed in marinating and brining processes in the food industry. By applying a vacuum to the marinating or brining container, the pressure is reduced, allowing the marinade or brine to penetrate the food more efficiently. Vacuum marinating and brining help enhance flavor absorption, reduce marinating time, and improve the overall taste and texture of the food.
8. Controlled Atmosphere Packaging: Vacuum pumps are used in controlled atmosphere packaging (CAP) systems in the food industry. CAP involves modifying the gas composition within food packaging to extend the shelf life and maintain the quality of perishable products. Vacuum pumps aid in the removal of oxygen or other unwanted gases from the package, allowing the introduction of a desired gas mixture that preserves the food’s freshness and inhibits microbial growth.
These are just a few examples of how vacuum pumps are used in food processing. The ability to create and control vacuum or low-pressure environments is a valuable asset in preserving food quality, enhancing shelf life, and facilitating various processing techniques in the food industry.
editor by Dream 2024-05-16